diagram YAMAHA VX110 2005 Service Manual

8-8
E
HULL
HOODFRONT HOOD
FRONT HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FRONT HOOD REMOVAL
Follow the left “Step” for removal.
1 Bolt/washer/nut 2/2/2
2 Front hood assembly 1
3Bolt 2
4 Hood lock assembly 1
5 Hinge assembly 1
6Bolt 4
7 Nut/washer 4/4 Deluxe model only
8 Left mirror/seal 1/1 Deluxe model only
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
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8-9
E
HULL
HOODFRONT HOOD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Right mirror/seal 1/1 Deluxe model only
10 Rivet 4
11 Storage compartment panel 1
12 Bolt 2
13 Lid lock hook 1
Reverse the removal steps for installation.
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
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8-11
E
HULL
HOODENGINE HATCH COVER
ENGINE HATCH COVER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ENGINE HATCH COVER
REMOVALFollow the left “Step” for removal.
1 Band 1
2 Grommet 1
3 Bolt/washer/nut 4/4/4
4Bolt 4
5 Bolt 1 Deluxe model only
6 Damper stopper 1 Deluxe model only
7 Screw 2 Deluxe model only
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
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8-12
E
HULL
HOODENGINE HATCH COVER
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8 Shift lever handle 1 Deluxe model only
9 Engine hatch cover 1
10 Bolt 4
11 Multifunction meter 1
Reverse the removal steps for installation.
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
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8-14
E
HULL
HOODENGINE HATCH COVER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
GLOVE COMPARTMENT
REMOVAL Follow the left “Step” for removal.
1 Hinge assembly 2
2Lid 1
3 Latch 1
4 Cap holder 1
5 Hood bumper 2
6Drain plug 1
Reverse the removal steps for installation.
4 3
2
1
5
56
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8-16
E
HULL
HOODSHIFT LEVER (DELUXE MODEL ONLY)
SHIFT LEVER (DELUXE MODEL ONLY)
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SHIFT LEVER REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift cable Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 2
2 Detent plate 1
3 Shift lever 1
4Nut 2
5Bracket 1
Reverse the removal steps for installation.
5 43
21
6 × 18 mm
8.0 N • m (0.8 kgf • m, 5.8 ft • Ib)
4
1
LT
572
LT
LT
572
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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8-18
E
HULL
HOODHOSES
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
3 Ventilation hose 2
4 Fuel tank breather hose 2
5Clamp 1
6 Cooling water hose 1
7Nut 1
8 Cooling water pilot outlet 1
9 Seal 1
Reverse the removal steps for installation.
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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8-20
E
HULL
HOODSTEERING COLUMN
STEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Steering cable end Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 1
2 Steering arm 1
3 Joint ball 1
4Bolt 4
5 Steering column assembly 1
Reverse the removal steps for installation.
5
4
2
3 1
6.9 N • m (0.69 kgf  m, 5.0 ft  Ib)
8 × 30 mm
17 N  m (1.7 kgf  m, 12 ft  Ib)
LT
572
LT
LT
242
LT
8 × 18 mm
20 N  m (2.0 kgf  m, 14 ft  Ib)
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8-21
E
HULL
HOODSTEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN
DISASSEMBLYFollow the left “Step” for disassembly.
1 Steering column 1
2 Seal rubber 1
3Bolt 4
4 Steering sensor 1
5Bolt 3
6 Spacer 1
7Buzzer 1
8 Steering housing assembly 1
Reverse the disassembly steps for
assembly.
6
LT
572
LT
LT
572
LT
3
4 1
8
27 5
7
8 × 25 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
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