diagram YAMAHA VX110 2005 Service Manual

8-23
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD
REMOVALFollow the left “Step” for removal.
Service lid 1 Refer to “FRONT HOOD”.
Seat assembly Refer to “SEAT AND HAND GRIP”.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift lever Refer to “SHIFT LEVER (DELUXE MODEL
ONLY)”.
1 Steering cable end 1
2Bolt 1
3Bracket 1
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8-24
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
4Nut 1
5 Steering cable 1
6 Seal 1
7 Speed sensor coupler 1
8Nut 1
9Cap 1
10 Screw 4
11 Speed sensor 1
12 Bolt 2 Deluxe model only
13 Shift cable holder 1 Deluxe model only
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8-25
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
14 Shift cable end 1 Deluxe model only
15 Grommet 1 Deluxe model only
16 Nut 1 Deluxe model only
17 Shift cable 1 Deluxe model only
18 Seal 1 Deluxe model only
Reverse the removal steps for installation.
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8-28
E
HULL
HOODSEAT AND HAND GRIP
SEAT AND HAND GRIP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SEAT AND HAND GRIP
REMOVALFollow the left “Step” for removal.
1 Seat assembly 1
2Bolt 2
3 Seat lock assembly 1
4 Nut/washer 4/4
5Bolt 4
6 Hand grip 1
7Bolt 1
10
11 10
12
8
4
2
3
9
7
5
6
1
6 × 40 mm
6.4 N • m (0.64 kgf • m, 4.6 ft • Ib)
2
6 × 30 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
10 × 20 mm
26 N • m (2.6 kgf • m, 19 ft • Ib)
LT
271
LT
271
LT
271
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8-29
E
HULL
HOODSEAT AND HAND GRIP
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8 Spring washer/washer 1/1
9 Projection 1
10 Nut/washer 2/2
11 Bolt 2
12 Seat bracket 1
Reverse the removal steps for installation.
10
11 10
12
8
4
2
3
9
7
5
6
1
6 × 40 mm
6.4 N • m (0.64 kgf • m, 4.6 ft • Ib)
2
6 × 30 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
10 × 20 mm
26 N • m (2.6 kgf • m, 19 ft • Ib)
LT
271
LT
271
LT
271
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8-31
E
HULL
HOODEXHAUST SYSTEM
EXHAUST SYSTEM
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
EXHAUST SYSTEM REMOVAL
Follow the left “Step” for removal.
Deck beam Refer to “SEAT AND HAND GRIP”.
Jet pump unit assembly Refer to “JET PUMP UNIT” in Chapter 6.
NOTE:
When removing the water lock and exhaust
joint, it is not necessary to remove the jet
pump unit.
1 Band 1
2 Joint clamp 1 1
3 Hose clamp 1 1
4 Water lock 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-32
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Joint clamp 2 1
6 Joint 1
7 Joint clamp 3 1
8 Joint clamp 4 1
9 Joint 1
10 Exhaust joint 1
11 Nut/washer 6/6
12 Exhaust valve 1
13 Hose clamp 1 1
14 Rubber hose 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-33
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
15 Hose clamp 2 1
16 Water tank 1
17 Rubber hose 1
18 Plate 1
Reverse the removal steps for installation.
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-36
E
HULL
HOODDECK AND HULL
DECK AND HULL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
DECK AND HULL DISASSEMBLY
Follow the left “Step” for disassembly.
1Nut 1
2 Spout 1
3Nut 2
4 Cleat 1
5Plate 2
6 Bolt/collar 10/10
7 Sponson 2
8 Nut/washer 4/4
9 Screw/washer 4/4
10 Drain plug 2
11 Seal 2
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-37
E
HULL
HOODDECK AND HULL
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
12 Nut 4
NOTE:
To remove the cleat, remove the exhaust
system first.
13 Cleat 2
14 Plate 4
15 Seal 2
16 Nut/washer 5/5
17 Bolt 2
18 Protector 1
19 Bolt 2
20 Bow eye 1
Reverse the disassembly steps for
assembly.
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
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