diagram YAMAHA VX110 2005 Owners Manual

7-48
E
–+ELECINDICATION SYSTEM
INDICATION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
BBr
BBr
B/OW/B
B/O
B/O
WR
Y
G
O
BW
Y
W
G/OW/B
Y/GR/Y
B
PB
Pu/RPu/B
Pu/GPu/Y
P/W
B/G
R/Y
W/B
B/Y
Y/WL/R
B/RB/W
B
B
BBP
P
PBBP
R/Y
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
B/LL/YL/B
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O
R
R
R
B
G
BR
Y
B/YR/W
BRW
P
PB
B/LL/R
L/RL/B
B/WR
BW/BR/YL/RL/YL/B Gy B/G
YB/YR/Y
98
A
A A
A
G
G GG
H IJ K4 3
5
67 2 1
0
0 0
0
B
C
D
E
F LM
N
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (3 A)
5Fuse (10 A)
6Fuse (10 A)
7Starter relay
8Main and fuel pump relay9Electronic control throttle valve
relay
0Ignition coil
ASpark plug
BCam position sensor
CEngine temperature sensor
DThermoswitch (engine)
EThermoswitch (exhaust)
FOil pressure switchGFuel injector
HRemote control unit
(Deluxe model only)
IECM
JPickup coil
KBuzzer
LFuel sender
MSpeed sensor
NMultifunction meter
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7-49
E
–+ELECINDICATION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
BBr
BBr
B/OW/B
B/O
B/O
WR
Y
G
O
BW
Y
W
G/OW/B
Y/GR/Y
B
PB
Pu/RPu/B
Pu/GPu/Y
P/W
B/G
R/Y
W/B
B/Y
Y/WL/R
B/RB/W
B
B
BBP
P
PBBP
R/Y
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
B/LL/YL/B
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O
R
R
R
B
G
BR
Y
B/YR/W
BRW
P
PB
B/LL/R
L/RL/B
B/WR
BW/BR/YL/RL/YL/B Gy B/G
YB/YR/Y
98
A
A A
A
G
G GG
H IJ K4 3
5
67 2 1
0
0 0
0
B
C
D
E
F LM
N
B: Black
Br : Brown
G: Green
Gy : Gray
O : Orange
P: Pink
R: Red
W: White
Y : Yellow
B/G : Black/greenB/L : Black/blue
B/O : Black/orange
B/R : Black/red
B/W : Black/white
B/Y : Black/yellow
G/O : Green/orange
L/B : Blue/black
L/R : Blue/red
L/Y : Blue/yellow
P/W : Pink/whitePu/B : Purple/black
Pu/G : Purple/green
Pu/R : Purple/red
Pu/Y : Purple/yellow
R/W : Red/white
R/Y : Red/yellow
W/B : White/black
Y/G : Yellow/green
Y/W : Yellow/white
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7-58
E
–+ELEC
REMOTE CONTROL SYSTEM
(DELUXE MODEL ONLY)
REMOTE CONTROL SYSTEM (DELUXE MODEL ONLY)
WIRING DIAGRAM
WBrBRFREE
PUSHBWFREE
PUSH
Br BrFREE
PUSHBW
BrBrBrBrR
R
10A
10A
3A
30A20A
RR
BBR
BBr
BBr
WW
WLR
Y
Y
Y
WR/Y
B
B
Pu/RPu/B
Pu/GPu/Y
W/B
GyB
B
BBBBBB
R
Y
R/Y
R/Y
B/LL/YL/B
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/YR/YR/YR/YR/Y
YY
LR
BBB
B
BR
BGyRW
B/LL/R
L/RL/B
L/YL/BW/B
Br
GyBrL/R
6
6 6 6
7
8 90
4 3
5 2 C
BD
1 A
È
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (3 A)
5Starter relay
6Fuel injector
7Remote control unit
8Antenna
9ECM0Buzzer
AMultifunction meter
BStart switch
CEngine stop switch
DEngine shut-off
switch
ÈTo entry boxB: Black
Br : Brown
Gy : Gray
L: Blue
R: Red
W: White
Y: Yellow
B/L : Black/blue
L/B : Blue/blackL/R : Blue/red
L/Y : Blue/yellow
Pu/B : Purple/black
Pu/G : Purple/green
Pu/R : Purple/red
Pu/Y : Purple/yellow
R/Y : Red/yellow
W/B : White/black
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E
HULL
HOOD
CHAPTER 8
HULL AND HOOD
HANDLEBAR .................................................................................................. 8-1
EXPLODED DIAGRAM ............................................................................. 8-1
REMOVAL AND INSTALLATION CHART ................................................ 8-1
SERVICE POINTS .................................................................................... 8-6
Handlebar inspection .......................................................................... 8-6
Handlebar switch inspection ............................................................... 8-6
Handlebar assembly installation ......................................................... 8-6
FRONT HOOD ................................................................................................. 8-8
EXPLODED DIAGRAM ............................................................................. 8-8
REMOVAL AND INSTALLATION CHART ................................................ 8-8
SERVICE POINTS .................................................................................. 8-10
Rivet Installation ................................................................................ 8-10
ENGINE HATCH COVER .............................................................................. 8-11
EXPLODED DIAGRAM ........................................................................... 8-11
REMOVAL AND INSTALLATION CHART .............................................. 8-11
SERVICE POINTS .................................................................................. 8-13
Damper stopper inspection (Deluxe model only) .............................. 8-13
EXPLODED DIAGRAM ........................................................................... 8-14
REMOVAL AND INSTALLATION CHART .............................................. 8-14
SERVICE POINTS .................................................................................. 8-15
Glove compartment assembly installation......................................... 8-15
SHIFT LEVER (DELUXE MODEL ONLY) ..................................................... 8-16
EXPLODED DIAGRAM ........................................................................... 8-16
REMOVAL AND INSTALLATION CHART .............................................. 8-16
HOSES .......................................................................................................... 8-17
EXPLODED DIAGRAM ........................................................................... 8-17
REMOVAL AND INSTALLATION CHART .............................................. 8-17
SERVICE POINTS .................................................................................. 8-19
Cooling water pilot outlet installation ................................................. 8-19
Grommet installation ......................................................................... 8-19
Ventilation hose assembly installation .............................................. 8-19
STEERING COLUMN .................................................................................... 8-20
EXPLODED DIAGRAM ........................................................................... 8-20
REMOVAL AND INSTALLATION CHART .............................................. 8-20
SERVICE POINTS .................................................................................. 8-22
Steering column inspection ............................................................... 8-22
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E
HULL
HOOD
1
2
3
4
5
6
7
8
9
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD .................... 8-23
EXPLODED DIAGRAM ........................................................................... 8-23
REMOVAL AND INSTALLATION CHART .............................................. 8-23
SERVICE POINTS .................................................................................. 8-26
Remote control cables inspection ..................................................... 8-26
Steering cable (jet pump end) installation ......................................... 8-26
Steering cable stopper installation .................................................... 8-26
Shift cable (jet pump end) installation (Deluxe model only) .............. 8-27
Shift cable (shift lever end) installation (Deluxe model only)............. 8-27
Remote control cables adjustment .................................................... 8-27
SEAT AND HAND GRIP................................................................................ 8-28
EXPLODED DIAGRAM ........................................................................... 8-28
REMOVAL AND INSTALLATION CHART .............................................. 8-28
SERVICE POINTS .................................................................................. 8-30
Seat lock assembly inspection .......................................................... 8-30
EXHAUST SYSTEM ...................................................................................... 8-31
EXPLODED DIAGRAM ........................................................................... 8-31
REMOVAL AND INSTALLATION CHART .............................................. 8-31
SERVICE POINTS .................................................................................. 8-34
Exhaust system inspection................................................................ 8-34
Exhaust component parts sub-assembly .......................................... 8-34
Exhaust system installation ............................................................... 8-35
DECK AND HULL.......................................................................................... 8-36
EXPLODED DIAGRAM ........................................................................... 8-36
REMOVAL AND INSTALLATION CHART .............................................. 8-36
ENGINE MOUNT ........................................................................................... 8-38
EXPLODED DIAGRAM ........................................................................... 8-38
REMOVAL AND INSTALLATION CHART .............................................. 8-38
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8-1
E
HULL
HOODHANDLEBAR
HANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1Screw 4
2Screw 4
3Screw 2
4 Upper handlebar cover 1
5Pad 1
6 Throttle cable 1
7Bolt 4
8 Upper handlebar holder 2
9 Handlebar assembly 1
10 Lower handlebar cover 1
Reverse the removal steps for installation.
LT
242
8 × 48 mm
20 N • m (2.0 kgf
• m, 14 ft
• Ib)
6 × 13 mm
3.7 N • m (0.37 kgf
• m, 2.7 ft
• Ib)
4 × 9 mm
1.1 N • m (0.11 kgf
• m, 0.8 ft
• Ib)
5 × 15 mm
1.1 N • m (0.11 kgf
• m, 0.8 ft
• Ib)
87
1
2
910
5
4
3
6
FWD
AA
LT
572
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8-2
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1 Handlebar switch coupler 2
2 Plastic tie 1
NOTE:
Fasten the buzzer lead, steering sensor
lead, start switch lead, engine shut-off
switch lead, and multifunction meter lead
with a plastic tie.
3 Corrugated tube 1
4 Grommet 1
4 5
3
4
3
7
2
FWD
6
11
6
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8-3
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Throttle cable 1
NOTE:
Pass the throttle cable and wiring harness
through the grommet, and then fit the grom-
met into the steering column.
6 Handlebar switch lead 1
7 Handlebar assembly 1
Reverse the removal steps for installation.
4 5
3
4
3
7
2
FWD
6
11
6
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8-4
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR DISASSEMBLY
Follow the left “Step” for disassembly.
1Bolt 2
2 Grip end 2
3Screw 2
NOTE:
Tighten the screw from the engine stop
switch side.
4 Handlebar switch assembly 1
5Screw 2
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8-5
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Throttle lever assembly 1
7 Handlebar grip 2
NOTE:
Apply adhesive to the handlebar and the
inner surface of the handlebar grip.
8 End plate 2
9 Handlebar 1
Reverse the disassembly steps for
assembly.
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