oil YAMAHA VX110 2005 Workshop Manual

5-6
EPOWRENGINE UNIT
7. Install:
Ignition coils
T R..
Ignition coils bolt:
7.6 N  m (0.76 kgf  m, 5.5 ft  lb)
LOCTITE 572
Engine unit removal
1. Remove:
Engine unit
Removal steps:
CAUTION:
Lift the engine unit carefully trying not to
hit it on the deck or letting it fall hard on
the hull.
Suspend the engine unit using all three
engine hangers, and then separate the
unit from the engine mount.
Shim removal
1. Remove:
Shims
NOTE:
To ease reassembly and coupling alignment,
remove the shims and organize them in their
respective groups (e.g., front right, rear left)
prior to removing the mounting bolts.
Engine mount inspection
1. Inspect:
Engine mounts
Cracks/damage →
Replace.
Refer to “ENGINE MOUNT” in Chapter
8.
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5-12
EPOWROIL TANK
OIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK REMOVAL
Follow the left “Step” for removal.
Engine unit Refer to “ENGINE UNIT”.
Intake assembly Refer to “FUEL INJECTION SYSTEM” in
Chapter 4.
1 Clamp/cooling water hose 1/1È
To exhaust pipe 1
2Bolt 4
3 Water jacket 1
4Gasket 1
5 Clamp/breather hose 2/1
6 Clamp/breather hose 2/1É
To oil pump
7Bolt 2
8 Collar 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
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5-13
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Oil separator 1
10 Clamp/breather hose 1/1Ê
To air intake pipe
11 Clamp/breather hose 1/1Ë
From cylinder head cover
Mark a

12 Clamp/cooling water hose 1/1Ì
From cooling water inlet
13 Bolt 1
14 Collar 1
15 Band 1
16 Bolt 3
17 Ground lead box 1
18 O-ring 1
19 Bolt 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com

5-14
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
20 Nut 2
21 Bolt 5
22 Oil tank 1
23 Oil tank stay 1
24 Pin 2
25 O-ring 4
26 Connector 2
Reverse the removal steps for installation.
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)
2nd 39 N  m (3.9 kgf
 m, 28 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
10 × 85 mm2nd 15 N  m (1.5 kgf
 m, 11 ft
 Ib) 1st 2.0 N  m (0.2 kgf
 m, 1.4 ft
 Ib)
10 × 70 mm
3rd 39 N  m (3.9 kgf
 m, 28 ft
 Ib)7.6 N 
m (0.76 kgf  m, 5.5 ft  Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib)
1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
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5-15
EPOWROIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK DISASSEMBLY
Follow the left “Step” for disassembly.
1 Bolt/washer 2/2
2 Bracket/grommet 2/2
3 Oil tank filler cap 1
4 Packing 1
5Bolt 8
6 Oil tank cover 1
7Gasket 1
8Bolt 9
9 Oil breather plate 1
10 Gasket 1
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
Not reusable
ProCarManuals.com

5-16
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
11 Bolt 3
12 Baffle plate 1
13 Bolt 2
14 Oil strainer 1
15 Bolt 24
16 Oil cooler cover 2
17 Gasket 2
18 Screw 1
19 Anode 1
20 Oil tank 1
Reverse the disassembly steps for
assembly.
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
ProCarManuals.com

5-17
EPOWROIL TANK
SERVICE POINTS
Oil tank removal
1. Remove:
Oil tank
NOTE:
Loosen the oil tank bolts and nuts in the
sequence shown.
3
5
9
7
64 2 1
8
2. Remove:
Oil tank cover
Gasket
NOTE:
Loosen the oil tank cover bolts in the sequence
shown.
1
2
6
73 4 8 5
3. Remove:
Oil breather plate
Gasket
NOTE:
Loosen the oil breather plate bolts in the
sequence shown.
2
1
7 6 5 43 8 9
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5-18
EPOWROIL TANK
4. Remove:
Oil cooler covers
Gaskets
NOTE:
Loosen the oil cooler cover bolts in the
sequence shown.8
19
12
7
6
5
11 10 3
4 2
Oil strainer inspection
1. Check:
Oil strainer 1

Damage →
Replace.
Contaminants →
Clean.
Oil tank installation
1. Install:
Gaskets
Oil cooler covers
NOTE:
Tighten the oil cooler bolts in the sequence
shown.
T R..
Oil cooler cover bolt:
1st:
3.7 N  m
(0.37 kgf  m, 2.7 ft  lb)
2nd:
7.6 N  m
(0.76 kgf  m, 5.5 ft  lb)
LOCTITE 572
5
124
1
6
7
8
2
3 10
9 11
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5-19
EPOWR
2. Install:
Gasket
Oil breather plate
NOTE:
Tighten the oil breather plate bolts in the
sequence shown.
T R..
Oil breather plate bolt:
1st:
1.9 N  m
(0.19 kgf  m, 1.4 ft  lb)
2nd:
4.4 N  m
(0.44 kgf  m, 3.2 ft  lb)
8
9
3 4 5 67 2 1
3. Install:
Gasket
Oil tank cover
NOTE:
Tighten the oil tank cover bolts in the
sequence shown.
T R..
Oil tank cover bolt:
1st:
3.7 N  m
(0.37 kgf  m, 2.7 ft  lb)
2nd:
7.6 N  m
(0.76 kgf  m, 5.5 ft  lb)
LOCTITE 572
8
7
3
26 5 1 4
OIL TANK
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5-20
EPOWROIL TANK
4. Install:
Oil tank
NOTE:
Tighten the oil tank nuts and bolts in the
sequence shown.
T R..
Bolt
1:
1st:
15 N  m (1.5 kgf  m, 11 ft  lb)
2nd:
39 N  m (3.9 kgf  m, 28 ft  lb)
LOCTITE 572
Nut
2, bolt
3:
1st:
2.0 N  m (0.2 kgf  m, 1.4 ft  lb)
2nd:
15 N  m (1.5 kgf  m, 11 ft  lb)
3rd:
39 N  m (3.9 kgf  m, 28 ft  lb)
LOCTITE 572
7
5
1
3
46 8 9
2
23
2
1
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