sensor YAMAHA VX110 2005 Workshop Manual

8-16
E
HULL
HOODSHIFT LEVER (DELUXE MODEL ONLY)
SHIFT LEVER (DELUXE MODEL ONLY)
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SHIFT LEVER REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift cable Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 2
2 Detent plate 1
3 Shift lever 1
4Nut 2
5Bracket 1
Reverse the removal steps for installation.
5 43
21
6 × 18 mm
8.0 N • m (0.8 kgf • m, 5.8 ft • Ib)
4
1
LT
572
LT
LT
572
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
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8-20
E
HULL
HOODSTEERING COLUMN
STEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Steering cable end Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 1
2 Steering arm 1
3 Joint ball 1
4Bolt 4
5 Steering column assembly 1
Reverse the removal steps for installation.
5
4
2
3 1
6.9 N • m (0.69 kgf  m, 5.0 ft  Ib)
8 × 30 mm
17 N  m (1.7 kgf  m, 12 ft  Ib)
LT
572
LT
LT
242
LT
8 × 18 mm
20 N  m (2.0 kgf  m, 14 ft  Ib)
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8-21
E
HULL
HOODSTEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN
DISASSEMBLYFollow the left “Step” for disassembly.
1 Steering column 1
2 Seal rubber 1
3Bolt 4
4 Steering sensor 1
5Bolt 3
6 Spacer 1
7Buzzer 1
8 Steering housing assembly 1
Reverse the disassembly steps for
assembly.
6
LT
572
LT
LT
572
LT
3
4 1
8
27 5
7
8 × 25 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
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8-23
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD
REMOVALFollow the left “Step” for removal.
Service lid 1 Refer to “FRONT HOOD”.
Seat assembly Refer to “SEAT AND HAND GRIP”.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift lever Refer to “SHIFT LEVER (DELUXE MODEL
ONLY)”.
1 Steering cable end 1
2Bolt 1
3Bracket 1
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8-24
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
4Nut 1
5 Steering cable 1
6 Seal 1
7 Speed sensor coupler 1
8Nut 1
9Cap 1
10 Screw 4
11 Speed sensor 1
12 Bolt 2 Deluxe model only
13 Shift cable holder 1 Deluxe model only
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8-25
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
14 Shift cable end 1 Deluxe model only
15 Grommet 1 Deluxe model only
16 Nut 1 Deluxe model only
17 Shift cable 1 Deluxe model only
18 Seal 1 Deluxe model only
Reverse the removal steps for installation.
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8-26
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
SERVICE POINTS
WARNING
When routing the cables, do not grasp the
cable by the outer crimped sheath or steel
end. This could deform or loosen the cable
end due to extreme angles and or pressure.
Always hold the cables by the outer cover
below the crimp.
If a cable becomes damaged replace it.
Never attempt to repair a damaged cable.
Remote control cables inspection
1. Inspect:
Steering cable
Shift cable (Deluxe model only)
Frays/kinks/rough movement →

Replace.
Steering cable (jet pump end) installation
1. Install:
Steering cable
WARNING
The steering cable must be screwed in at
least 8 mm (0.31 in).
Steering cable set length
a
(jet pump end):
14.5 mm (0.57 in)
Steering cable stopper installation
1. Install:
Steering cable stopper
WARNING
Be sure to the steering cable stopper into
the groove in the outer cable as shown in
the illustration.
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8-27
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
Shift cable (jet pump end) installation
(Deluxe model only)
1. Install:
Shift cable (jet pump end)
WARNING
The shift cable must be screwed in more
than 8 mm (0.31 in).
Shift cable set length
a
(jet pump end):
13.6 mm (0.54 in)
Shift cable (shift lever end) installation
(Deluxe model only)
1. Install:
Shift cable (shift lever end)
NOTE:
Install the shift cable 1
before securing the
shift lever assembly 2
to the deck.12
Remote control cables adjustment
Refer to “CONTROL SYSTEM” in Chap-
ter 3.
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9-1
E
TRBL
ANLS
INTRODUCTION
INTRODUCTION
FEATURES
The newly developed Yamaha Diagnostic System provides quicker detection and analysis of engine
malfunctions.
By connecting your computer to the ECM (Electronic Control Module) of a watercraft using the com-
munication cable, this software can be used to display sensor data and data stored in the ECM on a
computer’s monitor.
If this software is run on Microsoft Windows
® 95, Windows 98, Windows Me, Windows 2000, or
Windows XP the information can be displayed in colorful graphics. Also, the software can be oper-
ated using either a mouse or a keyboard.
In addition, the data for the main functions (Diagnosis, Diagnosis record, Engine monitor, and Data
logger) can be saved on a disk or printed out.
Functions
1.Diagnosis:
Each sensor’s status and each ECM diagnosis code or item are displayed. This
enables you to find malfunctioning parts and controls quickly.
2.Diagnosis record:
Sensors that had been activated and ECM diagnostic codes that have been
recorded are displayed. This allows you to check the watercraft’s record of malfunctions.
3.Engine monitor:
Each sensor’s status and the ECM data are displayed. This enables you to
find malfunctioning parts quickly. In addition, the data displayed using the Engine Monitor func-
tion can be displayed in a graph.
4.Stationary test:
Operation tests can be performed with the engine off.
5.Active test:
Operation tests can be performed with the engine running.
6.Data logger:
From the data stored in the ECM, at least two items of 78 seconds of recorded
data are displayed on a graph. In addition, the operating time as compared to the engine speed
and the total operating time are displayed. This allows you to check the operating status of the
engine. For some models, you can also save the ECM record data in a file so that you can read
and display the graph later.
7.Some files:
Lets you select and run other applications while continuing to run the diagnostic
program.
CONTENTS
1. CD-ROM (software + instruction manual) (1)
2. Adapter (1)
3. Communication cable (1)
123
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