brake YAMAHA WR 450F 2015 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2015, Model line: WR 450F, Model: YAMAHA WR 450F 2015Pages: 100, PDF Size: 2.6 MB
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PERIODIC MAINTENANCE AND ADJUSTMENT
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and then remove the headlight
bulb cover.
3. Remove the headlight bulb holder by turning it counterclockwise, and
then remove the burnt-out bulb. 4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Install the bulb cover, and then connect the coupler.
6. Install the headlight cowling (to- gether with the headlight unit) by
placing it in the original position,
and then installing the bolts.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU24182
Tail/brake lightThis model is equipped with an
LED-type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1
2
1
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2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
3. Remove the axle nut.
4. Pull the wheel axle out.
5. Remove the spacers and the wheel. NOTICE: Do not apply the
brake after the wheel and brake
disc have been removed, other-
wise the brake pads will be
forced shut.
[ECA11073]
To install the front wheel 1. Install the spacers into both sides of the wheel hub. NOTICE: When installing the spacers, be sure
to install them on the correct
side.
[ECA17701]
2. Lift the wheel up between the fork
legs.TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brakedisc.
3. Insert the wheel axle from the right-hand side.
4. Install the axle nut.
5. Lower the front wheel so that it is
on the ground, and then put the
sidestand down.
6. Tighten the axle nut to the speci- fied torque.
7. Tighten the front wheel axle pinch bolts to the specified torque, and
then install the rubber cap. 8. Push down hard on the handlebar
several times to check for proper
fork operation.
1. Front wheel axle pinch bolt
2. Wheel axle1
2
Tightening torque: Axle nut:90 Nm (9.0 m·kgf, 65 ft·lbf)
Tightening torque:Front wheel axle pinch bolt:21 Nm (2.1 m·kgf, 15 ft·lbf)
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Page 82 of 100

PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU25081
Rear wheel
EAU56691
To remove the rear wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no danger of itfalling over. 1. Loosen the axle nut.
2. Lift the rear wheel off the ground according to the procedure on
page 6-37. 3. Remove the axle nut and washer.
4. Loosen the locknut on each side of
the swingarm.
5. Turn the drive chain slack adjust- ing bolts fully in direction (a).
6. Push the wheel forward, and then remove the drive chain from the
rear sprocket.
TIPThe drive chain does not need to be
disassembled in order to remove andinstall the rear wheel.
7. While supporting the brake caliper, pull the wheel axle out.
8. Remove the drive chain pullers, spacers and the wheel. NOTICE:
Do not apply the brake after the
wheel and brake disc have been
removed, otherwise the brake
pads will be forced shut.
[ECA11073]
To install the rear wheel1. Install the spacers into both sides of the wheel hub. NOTICE: When
installing the spacers, be sure
to install them on the correct
1. Axle nut
2. Washer1
2
1. Drive chain slack adjusting bolt
2. Locknut
3. Brake caliper
12
3
(a)
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Page 83 of 100
![YAMAHA WR 450F 2015 Owners Manual PERIODIC MAINTENANCE AND ADJUSTMENT
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side.
[ECA17701]
2. Install the wheel, drive chain pull-
ers and the brake caliper bracket
by inserting the wheel axle from
the left-h YAMAHA WR 450F 2015 Owners Manual PERIODIC MAINTENANCE AND ADJUSTMENT
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side.
[ECA17701]
2. Install the wheel, drive chain pull-
ers and the brake caliper bracket
by inserting the wheel axle from
the left-h](/img/51/52443/w960_52443-82.png)
PERIODIC MAINTENANCE AND ADJUSTMENT
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side.
[ECA17701]
2. Install the wheel, drive chain pull-
ers and the brake caliper bracket
by inserting the wheel axle from
the left-hand side.TIP
Make sure that the retainer on the
brake caliper bracket is inserted
into the slot in the swingarm.
Make sure that there is enough
space between the brake pads be-fore installing the wheel.
3. Install the drive chain onto the rear sprocket. 4. Install the washer and the axle nut.
5. Lower the rear wheel so that it is
on the ground, and then put the
sidestand down.
6. Adjust the drive chain slack. (See page 6-25.)
7. Tighten the axle nut, and then the locknuts to their specified torques.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Brake caliper bracket
2. Retainer
3. Slot
1
2
3
Tightening torques:Axle nut:125 Nm (12.5 m·kgf, 90 ft·lbf)
Locknut: 19 Nm (1.9 m·kgf, 14 ft·lbf)
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Page 88 of 100

MOTORCYCLE CARE AND STORAGE
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12 off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield. Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.TIPSalt sprayed on roads in the winter may
remain well into spring. 1. Clean the motorcycle with cold wa- ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
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MOTORCYCLE CARE AND STORAGE
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including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from thelens.
EAU43203
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the motor-
cycle.NOTICE
ECA10811
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
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Page 92 of 100

SPECIFICATIONS
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2nd: 1.733 (26/15)
3rd:
1.313 (21/16)
4th: 1.050 (21/20)
5th: 0.840 (21/25)
Chassis:Frame type: Semi double cradle
Caster angle: 27.00
Trail:
115 mm (4.5 in)Front tire:Type:With tube
Size:
80/100-21M/C 51P
Manufacturer/model: BRIDGESTONE/GRITTY-ED03 ERear tire:Type:
With tube
Size: 120/90-18M/C 65P
Manufacturer/model: BRIDGESTONE/GRITTY-ED04 E
Maximum load:
90 kg (198 lb)
* (Total weight of rider, cargo and accesso- ries)
Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front:
150 kPa (1.50 kgf/cm
2, 22 psi)
Rear:
200 kPa (2.00 kgf/cm2, 29 psi)
Front wheel:Wheel type:Spoke wheel
Rim size:
21x1.60Rear wheel:Wheel type:Spoke wheel
Rim size:
18x2.15Front brake:Type:Single disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 300 mm (11.8 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
299 mm (11.8 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTZ7S(F)
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage quantity:Headlight:
12 V, 35.0 W/35.0 W 1
Tail/brake light: LED
Front turn signal light:
12 V, 10.0 W 2
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10-1
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INDEXAAir filter element and check hose, cleaning .................................................6-14
Auxiliary light bulb, replacing ...................6-36BBattery......................................................6-31
Brake and clutch levers, checking and lubricating ..............................................6-28
Brake fluid, changing ...............................6-25
Brake fluid level, checking .......................6-24
Brake lever .................................................3-8
Brake lever free play, checking ................6-22
Brake light switches .................................6-23
Brake pedal ................................................3-9
Brake pedal, checking and lubricating .....6-29CCables, checking and lubricating .............6-27
Care ...........................................................7-1
Catalytic converter ...................................3-11
Clutch lever ................................................3-8
Clutch lever free play, adjusting ...............6-21
Coolant.....................................................6-13DDimmer switch ...........................................3-7
Drive chain, cleaning and lubricating .......6-27
Drive chain slack ......................................6-25EEngine break-in ..........................................5-4
Engine idling speed..................................6-17
Engine oil and oil filter element ..................6-8
Engine serial number .................................9-1
Engine, starting a warm .............................5-3
Engine stop switch .....................................3-7
Engine trouble warning light.......................3-2
FFront and rear brake pads, checking ....... 6-23
Front fork, adjusting ................................. 3-14
Front fork, bleeding.................................. 3-15
Front fork, checking ................................. 6-30
Fuel.......................................................... 3-10
Fuel consumption, tips for reducing........... 5-4
Fuel level warning light .............................. 3-2
Fuel tank breather hose........................... 3-11
Fuel tank cap ............................................. 3-9
Fuse, replacing ........................................ 6-32HHandlebar switches ................................... 3-7
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-2
Horn switch ................................................ 3-7IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-1KKickstarter................................................ 3-12LLicense plate light bulb, replacing ........... 6-35MMain switch ................................................ 3-1
Maintenance and lubrication, periodic ....... 6-4
Maintenance, emission control system...... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-2NNeutral indicator light ................................. 3-1
PPanel, removing and installing .................. 6-7
Parking ...................................................... 5-5
Part locations ............................................ 2-1SSafety information ..................................... 1-1
Seat ......................................................... 3-13
Shifting ...................................................... 5-3
Shift pedal ................................................. 3-8
Shift pedal, checking ............................... 6-23
Shock absorber assembly, adjusting ...... 3-16
Sidestand ................................................ 3-18
Sidestand, checking an d lubricating........ 6-29
Spark plug, checking ................................. 6-7
Specifications ............................................ 8-1
Starter knob............................................. 3-12
Starting a cold engine ............................... 5-1
Start switch................................................ 3-7
Steering, checking................................... 6-30
Steering lock ........................................... 3-13
Storage...................................................... 7-3
Supporting the motorcycle ...................... 6-37
Swingarm pivots, lubricating ................... 6-29TTail/brake light ......................................... 6-34
Throttle grip and cable, checking and lubricating ............................................. 6-28
Throttle grip free play, checking .............. 6-18
Tires ........................................................ 6-18
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-40
Troubleshooting charts............................ 6-42
Turn signal indicator light .......................... 3-1
Turn signal light bulb, replacing .............. 6-35
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