oil filter YAMAHA WR 450F 2015 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2015, Model line: WR 450F, Model: YAMAHA WR 450F 2015Pages: 100, PDF Size: 2.6 MB
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TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch ...................................... 3-1
Indicator lights and warning lights ... 3-1
Multi-function display ....................... 3-2
Handlebar switches ......................... 3-7
Clutch lever...................................... 3-8
Shift pedal....... ............................. .... 3-8
Brake lever ...................................... 3-8
Brake pedal ..................................... 3-9
Fuel tank cap ................................... 3-9
Fuel................................................ 3-10
Fuel tank breather hose................. 3-11
Catalytic converter ......................... 3-11
Starter knob ................................... 3-12
Kickstarter....... ............................. .. 3-12
Steering lock .................................. 3-13
Seat ............................................... 3-13
Adjusting the front fork................... 3-14
Front fork bleeding......................... 3-15
Adjusting the shock absorber assembly .................................... 3-16
Sidestand....................................... 3-18
Ignition circuit cut-of f system ......... 3-19 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting a cold engine ..................... 5-1
Starting a warm engine . .................. 5-3
Shifting ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for
the emission contro l system ........ 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-7
Checking the spark plug.................. 6-7
Engine oil and oil filter element ....... 6-8
Coolant .......................................... 6-13
Cleaning the air filter element and check hose.......................... 6-14
Adjusting the engine idling
speed ......................................... 6-17
Checking the throttle grip free play ............................................ 6-18 Valve clearance ............................. 6-18
Tires ............................................... 6-18
Spoke wheels ................................ 6-20
Adjusting the clutch lever free
play ............................................. 6-21
Checking the brake lever free play ............................................. 6-22
Checking the shift pedal ................ 6-23
Brake light switches ....................... 6-23
Checking the front and rear brake pads.................................. 6-23
Checking the brake fluid level ........ 6-24
Changing the brake fluid ................ 6-25
Drive chain slack............................ 6-25
Cleaning and lubricating the drive chain .................................. 6-27
Checking and lubricating the
cables ......................................... 6-27
Checking and lubricating the throttle grip and cable ................. 6-28
Checking and lubricating the brake and clutch levers .............. 6-28
Checking and lubricating the
brake pedal................................. 6-29
Checking and lubricating the
sidestand .................................... 6-29
Lubricating the swingarm pivots .... 6-29
Checking the front fork................... 6-30
Checking the steering .................... 6-30
Checking the wheel bearings......... 6-31
Battery ........................................... 6-311DX-9-E3.book 1 ページ ２０１４年２月１７日 月曜日 午後２時２１分
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2-1
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5
6
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9
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11
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DESCRIPTION
EAU10411
Left view
12
1, 2 3
4, 5 6
7810
9
11
1. Front fork compression damping force adjusting screw (page 3-14)
2. Bleed screw (page 3-15)
3. Starter knob/idle adjus ting screw (page 3-12/6-17)
4. Battery (page 6-31)
5. Main fuse (page 6-32)
6. Air filter element (page 6-14)
7. Engine oil check bolt (page 6-8)
8. Shift pedal (page 3-8) 9. Engine oil filler cap (page 6-8)
10.Engine oil drain bolt
(oil tank) (page 6-8)
11.Engine oil tank cap (page 6-8)
12.Front fork rebound damping force adjusting screw (page 3-14)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
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2
3
4
56
7
8
9
10
11
12
13 *Chassis fasteners Make sure that all nuts, bol
ts and screws are properly
tightened.
14 Brake lever pivot
shaft Lubricate with silicone grease.
15 Brake pedal pivot
shaft Lubricate with lithium-soap-based grease.
16 Clutch lever pivot
shaft Lubricate with lithium-soap-based grease.
17 Sidestand Check operation.
Lubricate with lithium-soap-based grease.
18 *Sidestand switch Check operation.
19 *Front fork Check operation and for oil leakage.
20 *Shock absorber
assembly Check operation and shock absorber for oil leakage.
21 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.
22 Engine oil Change.
Check oil level and vehicle for oil leakage.
23 Engine oil filter
element
24 *Cooling system Check hoses for cracks of damage.
Replace if necessary.
Check coolant level and vehicle for coolant leakage.
Change with ethylene glycol anti-freeze coolant. Every 1 year
25 *Front and rear brake
switches Check operation.
NO. ITEM CHECKS AND MAINTENANCE JOBS
INITIAL
ODOMETER
READINGS ANNUAL
CHECK
1000 km
(600 mi) or 1 month 3000 km
(1800 mi) or 3 months 5000 km
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
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567
8
9
10
11
12
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU52967
Engine oil and oil filter
elementThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, remove the engine oil tank
cap, wipe the dipstick clean, insert
it back into the oil tank (without
screwing it in), and then remove it
again to check the oil level.
WARNING! Never remove the
engine oil tank cap after
high-speed operation, other-
wise hot engine oil could spout
out and cause damage or injury.
1. Spark plug gapSpark plug gap:0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
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567
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engine oil filler cap.
8. Install the engine oil check bolt and gasket, and then tighten the bolt to
the specified torque.
9. Start the engine and warm it up for a few minutes. Then turn the en-
gine off and wait a few minutes to
allow the oil to settle. Use the en-
gine oil tank cap and dipstick to
confirm that the engine oil level is
correct.
To change the engine oil (with or
without oil filter element replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine guard by re- moving the bolts. 5. Remove the engine oil tank cap
and the engine oil filler cap.
6. Remove the engine oil drain bolts and their gasket to drain the oil from the oil tank and crankcase.
7. Remove the engine oil filter ele- ment drain bolt and its gasket to
drain the oil from the oil filter ele-
Tightening torque:Engine oil check bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1. Bolt
2. Engine guard
1. Engine oil tank cap
2. Engine oil filler cap2
1
1
1
2
1. Engine oil drain bolt (oil tank)
2. Gasket
1. Engine oil drain bolt (crankcase)
2. Gasket
21
21
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
1
2
3
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56
7
8
9
10
11
12 ment.
TIPSkip steps 8–10 if the oil filter elementis not being replaced.
8. Remove the oil filter element cover by removing the bolts. 9. Remove and replace the oil filter
element and O-rings.
10. Install the oil filter element cover by installing the bolts, and then tight-
en the bolts to the specified torque.
TIPMake sure that the O-rings are properlyseated.
11. Install the engine oil drain bolts and their new gasket, and then
tighten the bolts to the specified
torques.
12. Refill with the specified amount of the recommended engine oil, and
then install and tighten the engine
oil tank cap and the oil filler cap.
1. Engine oil filter element drain bolt
2. Gasket
21
1. Oil filter element cover
2. Oil filter element cover bolt
1. Oil filter element cover
2. Oil filter element
3. O-ring
1
2
1 2
3
3
3
Tightening torque: Oil filter element cover bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Tightening torques: Engine oil drain bolt (oil tank):20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt (crank case): 20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil filter element drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
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567
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TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
13. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
14. Turn the engine off and wait a few minutes to allow the oil to settle.
Use the engine oil tank cap and
dipstick to confirm that the engine
oil level is correct.
15. Install the engine guard by install- ing the bolts.
NOTICE
ECA11232
After changing the engine oil, make
sure to check the oil pressure as de-
scribed below.
Loosen the bleed bolt.
Start the engine and keep it
idling until oil flows out. If no oil
comes out after one minute,
turn the engine off immediately
so it will not seize. If this occurs,
have a Yamaha dealer repair the
vehicle.
After checking the oil pressure, tighten the bleed bolt to the
specified torque.
Recommended engine oil:
See page 8-1.
Oil quantity: Without oil filter element replace-
ment:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)
Tightening torque:Engine guard bolt:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1. Bleed bolt
2. GasketTightening torque:
Bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
21
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
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12 2. Unhook the holding clip, and then
pull the air filter element out.
3. Remove the sponge material from the air filter element frame, clean it with solvent, and then squeeze the
remaining solvent out.
WARNING!
Use only a dedicated parts
cleaning solvent. To avoid the
risk of fire or explosion, do not
use gasoline or solvents with a
low flash point.
[EWA10432]
NOTICE:
To avoid damaging the foam
material, handle it gently and
carefully, and do not twist or
wring it.
[ECA10512]
4. Apply oil of the recommended type to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.TIPThe sponge material should be wet butnot dripping.
5. Pull the sponge material over the air filter element frame.TIP
Align the projection on the air filter
element frame with the hole in the
sponge material.
1. Quick fastener screw
2. Air filter case cover
1. Holding clip
2. Air filter element
12
1 2
1. Air filter element frame
2. Sponge material
12
Recommended oil:
Yamaha foam air filt er oil or other
quality foam air filter oil
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
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12 2. If dirt or water is visible, remove
the hose, clean it, and then install
it.
EAU52461
Adjusting the engine idling
speedThe engine idling speed must be
checked and, if necessary, adjusted as
follows.TIPA digital tachometer is needed to makethis adjustment.
1. Position the digital tachometer at the ignition coil, which is located in
the spark plug cap.
2. Check the engine idling speed and, if necessary, adjust it to spec-
ification by turning the starter
knob/idle adjusting screw. To in-
crease the engine idling speed,
turn the screw in direction (a). To
decrease the engine idling speed,
turn the screw in direction (b).
TIPIf the specified idling speed cannot be
obtained as described above, have aYamaha dealer make the adjustment.
1. Air filter check hose
1
1. Starter knob/idle adjusting screwEngine idling speed:1900–2100 r/min
1(a)
(b)
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Page 91 of 100
8-1
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789
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SPECIFICATIONS
EAU58580
Dimensions:Overall length: 2315 mm (91.1 in)
Overall width: 825 mm (32.5 in)
Overall height: 1275 mm (50.2 in)
Seat height:
960 mm (37.8 in)
Wheelbase: 1475 mm (58.1 in)
Ground clearance: 335 mm (13.19 in)
Minimum turning radius:
2400 mm (94.5 in)Weight:Curb weight:129 kg (284 lb)
Technical permissible mass (Maximum load +
Curb weight):
219 kg (483 lb)Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Single cylinder
Displacement:
449 cm
3
Bore stroke:
95.0 63.4 mm (3.74 2.50 in)
Compression ratio: 12.3 : 1
Starting system:
Electric starter and kickstarter Lubrication system:
Dry sump
Engine oil:Recommended brand:YAMALUBE
Type: SAE 10W-40, 10W-50, 15W-40, 20W-40 or
20W-50
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Without oil filter element replacement:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement: 1.00 L (1.06 US qt, 0.88 Imp.qt)Cooling system:Radiator capacity (including all routes): 1.04 L (1.10 US qt, 0.92 Imp.qt)Air filter:Air filter element:
Wet element
Fuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 7.2 L (1.90 US gal, 1.58 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)Fuel injection:Throttle body:ID mark:
1DX1 00Spark plug(s):Manufacturer/model: NGK/CR8E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:2.652 (61/23)
Final drive: Chain
Secondary reduction ratio:
3.357 (47/14)
Transmission type: Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st:2.417 (29/12)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 20W-50SAE 20W-40SAE 15W-40SAE 10W-40SAE 10W-50
1DX-9-E3.book 1 ページ ２０１４年２月１７日 月曜日 午後２時２１分