engine YAMAHA XENTER 150 2012 Owner's Guide

1
2
3
4
5
6
7
8
9
6-34
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
Engine overheating
EWAT1040
WARNING
●
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot uid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
52S-F8199-E0_CS.indd 6-3452S-F8199-E0_CS.indd 6-34
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-1
EAU25991
SCOOTER CARE AND STORAGE
EAU25991
SCOOTER CARE AND STORAGE
EAU37833
Matte color caution
ECA15192
NOTICESome models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle.
Using a brush, harsh chemical
products or cleaning compounds
when cleaning these parts will
scratch or damage their surface.
Wax also should not be applied to
any matte colored nished parts.
EAU26094
CareWhile the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulner-
able. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it de-
tracts from the overall appearance of
a scooter. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
scooter looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov-
ers as well as all electrical cou-
plers and connectors, including
the spark plug cap, are tightly
installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and
a brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10783
NOTICE● Avoid using strong acidic
wheel cleaners, especially
on spoked wheels. If such
products are used on hard-to-
remove dirt, do not leave the
cleaner on the affected area
any longer than instructed.
Also, thoroughly rinse the area
off with water, immediately dry
it, and then apply a corrosion
protection spray.● Improper cleaning can dam-
age plastic parts (such as
cowlings, panels, windshields,
headlight lenses, meter lenses,
etc.) and the muf ers. Use only
a soft, clean cloth or sponge
with water to clean plastic.
However, if the plastic parts
cannot be thoroughly cleaned
52S-F8199-E0_CS.indd 7-152S-F8199-E0_CS.indd 7-1
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-3
EAU25991
SCOOTER CARE AND STORAGE
steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, includ-
ing chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal
cleaner to remove any remaining
dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10942
WARNING
Contaminants on the brakes or
tires can cause loss of control.● Make sure that there is no oil
or wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild de-
tergent.● Before operating the vehicle,
test its braking performance
and cornering behavior.
ECA10800
NOTICE● Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.● Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.● Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP● Consult a Yamaha dealer for ad-
vice on what products to use.● Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from
the lens.
EAU36563
StorageShort-term
Always store your scooter in a cool,
dry place and, if necessary, protect
it against dust with a porous cover.
Be sure the engine and the exhaust
system are cool before covering the
scooter.
ECA10820
NOTICE● Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.● To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
52S-F8199-E0_CS.indd 7-352S-F8199-E0_CS.indd 7-3
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
7-4
EAU25991
SCOOTER CARE AND STORAGE
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10951]
4. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then
lift the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degraded
in one spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool,
dry place and charge it once a
month. Do not store the battery
in an excessively cold or warm
place [less than 0 °C (30 °F) or
more than 30 °C (90 °F)]. For
more information on storing the
battery, see page 6-26.
TIPMake any necessary repairs before
storing the scooter.
52S-F8199-E0_CS.indd 7-452S-F8199-E0_CS.indd 7-4
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
8-1
SPECIFICATIONS SPECIFICATIONS
EAU50910
DimensionsOverall length
1990 mm (78.3 in)
Overall width
690 mm (27.2 in)
Overall height
1135 mm (44.7 in)
Seat height
785 mm (30.9 in)
Wheelbase
1385 mm (54.5 in)
Ground clearance
140 mm (5.51 in)
Minimum turning radius
2100 mm (82.7 in)WeightCurb weight
142 kg (313 lb)EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Single cylinder
Displacement
155 cm
3
Bore x stroke
58.0 x 58.7 mm (2.28 x 2.31 in)
Compression ratio
11.00 : 1
Starting system
Electric starter
Lubrication system
Wet sump
Engine oilRecommended brand
YAMALUBE
Type
SAE 10W-40, 10W-50, 15W-40, 20W-40
or 20W-50
–20 –10 0
1020 30 40 50 ˚C 10 30 50 70 90 110 0 130 ˚F
SAE 20W-50SAE 20W-40SAE 15W-40SAE 10W-40SAE 10W-50
Recommended engine oil grade
API service SG type or higher, JASO
standard MAEngine oil quantityPeriodic oil change
1.10 L (1.16 US qt, 0.97 Imp.qt)Final transmission oilType
SAE 10W-30 type SE motor oil
Quantity
0.20 L (0.21 US qt, 0.18 Imp.qt)Cooling systemCoolant reservoir capacity
(up to the maximum level mark)
0.25 L (0.26 US qt, 0.22 Imp.qt)
Air lterAir fi lter element
Oil-coated paper elementFuelRecommended fuel
Regular unleaded gasoline only
Fuel tank capacity
8.0 L (2.11 US gal, 1.76 Imp.gal)Throttle bodyID mark
52S1 01
Manufacturer
AISANSpark plug(s)Manufacturer/model
NGK / CPR9EA-9
Spark plug gap
0.8-0.9 mm (0.031-0.035 in)ClutchClutch type
Dry, centrifugal automaticTransmissionPrimary reduction ratio
1.000
Secondary reduction ratio
10.320 (46 / 13 x 35 / 12)
Final drive
Gear
Transmission type
V-belt automaticChassisFrame type
Underbone
52S-F8199-E0_CS.indd 8-152S-F8199-E0_CS.indd 8-1
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

1
2
3
4
5
6
7
8
9
8-3
SPECIFICATIONSTurn signal indicator light
12V,LED x 2
Coolant temperature warning light
12V,LED x 1
Engine trouble warning light
12 V, LED x 1FusesMain fuse
20.0 A
Headlight fuse
15.0 A
Signaling system fuse
15.0 A
Ignition fuse
7.5 A
Backup fuse
7.5 A
Spare fuse
20.0 A x 1
Spare fuse
7.5 A x 1
Spare fuse
15.0 A x 1
52S-F8199-E0_CS.indd 8-352S-F8199-E0_CS.indd 8-3
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black

INDEXAAcceleration and deceleration ................... 5-2
Air fi lter and V-belt case air fi lter
elements ............................................... 6-15
Auxiliary light bulb, replacing .................. 6-30BBattery ..................................................... 6-25
Brake fl uid, changing .............................. 6-22
Brake fl uid level, checking ...................... 6-21
Brake lever, front ....................................... 3-7
Brake lever, rear ....................................... 3-8
Brake levers, lubricating .......................... 6-23
Brake pads and shoes, checking ............ 6-20
Braking ...................................................... 5-2CCables, checking and lubricating ............ 6-22
Care .......................................................... 7-1
Carrier ..................................................... 3-14
Catalytic converter .................................. 3-10
Centerstand, checking and lubricating .... 6-23
Coolant .................................................... 6-13
Coolant temperature warning light ............ 3-2
Cowling and panels, removing and
installing .................................................. 6-7DDimmer switch .......................................... 3-7EEngine break-in ......................................... 5-3
Engine idling speed, checking ................ 6-16
Engine oil ................................................ 6-10
Engine trouble warning light ...................... 3-3FFinal transmission oil .............................. 6-12
Front brake lever free play, checking ...... 6-19Front fork, checking ................................ 6-24
Fuel ........................................................... 3-9
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-8
Fuses, replacing ...................................... 6-27
HHandlebar switches ................................... 3-7
Headlight bulb, replacing ........................ 6-28
High beam indicator light .......................... 3-2
Horn switch ............................................... 3-7IIdentifi cation numbers ............................... 9-1
Indicator lights and warning lights ............. 3-2LLicense plate light ................................... 6-31
Luggage holder ....................................... 3-14MMaintenance, emission control system ..... 6-3
Maintenance and lubrication, periodic ...... 6-4
Main switch/steering lock .......................... 3-1
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................ 3-3PParking ...................................................... 5-4
Part locations ............................................ 2-1
Passenger footrest .................................. 3-12RRear brake lever free play, adjusting ...... 6-19SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-11
Shock absorber assembly ....................... 3-13Spark plug, checking ................................. 6-9
Specifi cations ............................................ 8-1
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ............................................... 3-7
Steering, checking .................................. 6-25
Storage ..................................................... 7-3
Storage compartment (front) ................... 3-12
Storage compartment (rear) .................... 3-13
TTail/brake light ......................................... 6-29
Throttle grip and cable, checking and
lubricating ............................................. 6-23
Throttle grip free play, checking .............. 6-16
Tires ........................................................ 6-17
Tool kit ...................................................... 6-2
Troubleshooting ...................................... 6-32
Troubleshooting charts ........................... 6-33
Turn signal indicator lights ........................ 3-2
Turn signal light bulb (front), replacing .... 6-29
Turn signal light bulb (rear), replacing .... 6-31
Turn signal switch ..................................... 3-7VValve clearance ...................................... 6-17
Vehicle identifi cation number .................... 9-1WWheels .................................................... 6-19
Wheel bearings, checking ....................... 6-25
52S-F8199-E0_CS.indd 9-252S-F8199-E0_CS.indd 9-2
2011/11/16 13:07:022011/11/16 13:07:02
Process BlackProcess Black