YAMAHA XJ600S 2000 Owners Manual
Manufacturer: YAMAHA, Model Year: 2000, Model line: XJ600S, Model: YAMAHA XJ600S 2000Pages: 101, PDF Size: 19.23 MB
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SPECIFICATIONS
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Specifications
Model XJ600S / XJ600N
Dimensions
Overall length 2,170 mm
Overall width 735 mm
Overall height
XJ600S 1,205 mm
XJ600N 1,090 mm
Seat hight 770 mm
Wheelbase 1,445 mm
Ground clearance 150 mm
Minimum turning radius 2,700 mm
Basic weight (with oil and full fuel tank)
XJ600S 213 kg
XJ600N 210 kg
Engine
Engine type Air-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cyclinder
Displacement 598 cm
3
Bore´ Stroke 58.5 ´ 55.7 mm
Compression ratio 10:1
Starting system Electric starter
Lubrication system Wet sump
Engine oil
Ty p e
Recommended engine oil
classiÞcation API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 2.3 L
With oil Þlter replacement 2.6 L
Total amount 3.1 L
-20û -10û 0û
10û20û 30û
40û50ûC
SAE 10W/30
SAE 15W/40
SAE 20W/40
SAE 20W/50
SAE 10W/40
CAUTION:
Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
ÒEnergy ConservingÓ) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
EAU01038
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SPECIFICATIONS
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Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 17.0 L
Reserve amount 3.5 L
Carburetor
Ty p e´quantity BDS28 ´ 4
Manufacturer MIKUNI
Spark plug
Type/Manufacturer CR8E / NGK
U24ESR-N / DENSO
Gap 0.7 ~ 0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 2.225
Secondary reduction system Chain drive
Secondary reduction ratio 3.000 (except for CH, A)
2.875 (for CH, A)
Number of drive chain
sprocket teeth (rear/front) 48/16 (except for CH, A)
46/16 (for CH, A)
Transmission type Constant mesh 6-speedOperation Left foot operation
Gear ratio
1st 2.733
2nd 1.778
3rd 1.333
4th 1.074
5th 0.913
6th 0.821
Chassis
Frame type Double cradle
Caster angle 25°
Tr a i l 9 7 m m
Tire
Front
Type Tubeless
Size 110 / 80-17 57H
Manufacturer/model MICHELIN / MACADAM 50
DUNLOP / D103FA
Rear
Type Tubeless
Size 130 / 70-18 63H
Manufacturer/model MICHELIN / MACADAM 50
DUNLOP / D103A
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SPECIFICATIONS
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Maximum load*
XJ600S 184 kg
XJ600N 187 kg
Air pressure (cold tire)
Up to 90 kg load*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 225 kPa (2.25 kg/cm
2, 2.25 bar)
90 kg load ~ maximum load*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 250 kPa (2.50 kg/cm
2, 2.50 bar)
High speed riding
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 250 kPa (2.50 kg/cm
2, 2.50 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Ty p e C a s t
Size 17 ´ MT 2.50
Rear
Ty p e C a s t
Size 18 ´ MT 3.50Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4 or DOT 3
Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4 or DOT 3
Suspension
Front
Type Telescopic fork
Rear
Type Swingarm (monocross suspension)
Shock absorbers
Front Coil spring/oil damper
Rear Coil spring/gas-oil damper
Wheel travel
Front 140 mm
Rear 110 mm
Electrical systems
Ignition system T.C.I. (digital)
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SPECIFICATIONS
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Charging system
Type A.C. magneto
Standard output 14 V, 20 A @ 5,000 r/min
Battery
Type YTX9-BS, GTX9-BS
Voltage, capacity 12 V, 8 AH
Headlight typeQuartz bulb (halogen)
Bulb voltage, wattage ´
quantity
Headlight 12 V, 60/55 W ´ 1
Auxiliary light 12 V, 4 W ´ 1 (except for GB, IRL)
12 V, 3.4 W ´ 1 (for GB, IRL)
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Meter light
XJ600S 12 V, 1.7 W ´ 3
XJ600N 14 V, 3 W ´ 2
12 V, 1.7 W ´ 2
Neutral indicator light 12 V, 3.4 W ´ 1
High beam indicator light 12 V, 3.4 W ´ 1
Oil level indicator light
XJ600S 12 V, 3.4 W ´ 1
XJ600N 14 V, 3 W ´ 1
Turn indicator light 12 V, 3.4 W ´ 2Fuses
Main fuse 30 A
Ignition fuse 10 A
Signaling system fuse 15 A
Headlight fuse 15 A
Hazard light fuse 10 A
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SPECIFICATIONS
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EAU01064
HOW TO USE THE CONVERSION TABLE
All specification data in this manual are listed in SI and
METRIC UNITS.
Use this table to convert METRIC unit data to IMPERIAL
unit data.
Ex.
METRIC MULTIPLIER IMPERIAL
**mm´0.03937=
**in
2 mm´0.03937=
0.08 in
CONVERSION TABLE
METRIC TO IMPERIAL
Metric unit Multiplier Imperial unit
Torquemákg
mákg
cmákg
cmákg7.233
86.794
0.0723
0.8679ftálb
inálb
ftálb
inálb
Weightkg
g2.205
0.03527lb
oz
Speed km/hr 0.6214 mph
Distancekm
m
m
cm
mm0.6214
3.281
1.094
0.3937
0.03937mi
ft
yd
in
in
Volume /
Capacitycc (cm
3)
cc (cm3)
lt (liter)
lt (liter)0.03527
0.06102
0.8799
0.2199oz (IMP liq.)
cuáin
qt (IMP liq.)
gal (IMP liq.)
Misc.kg/mm
kg/cm
2
Centigrade (°
C)55.997
14.2234
9/5 + 32 lb/in
psi (lb/in
2)
Fahrenheit (°
F)
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CONSUMER INFORMATION
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Identification number records ............................................................. 9-1
Key identification number (for XJ600S).............................................. 9-1
Key identification number (for XJ600N) ............................................. 9-1
Vehicle identification number ............................................................. 9-2
Model label ......................................................................................... 9-2
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CONSUMER INFORMATION
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EAU02944
Identification number records
Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided for assistance when ordering
spare parts from a Yamaha dealer or
for reference in case the vehicle is sto-
len.
1. KEY IDENTIFICATION
NUMBER:
2. VEHICLE IDENTIFICATION
NUMBER:
3. MODEL LABEL INFORMATION:
EAU01039
1. Key identification number
EAU01041
Key identification number
(for XJ600S)
The key identification number is
stamped on the key tag. Record this
number in the space provided and use
it for reference when obtaining a new
key.
1. Key identification number
EAU01042
Key identification number
(for XJ600N)
The key identification number is
stamped on the key. Record this num-
ber in the space provided and use it for
reference when obtaining a new key.
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CONSUMER INFORMATION
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1. Vehicle identification number
EAU01043
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your state.
1. Model label
EAU01050
Model label
The model label is affixed to the frame
under the seat. (See page 3-14 for seat
removal procedures.) Record the infor-
mation on this label in the space pro-
vided. This information will be needed
to order spare parts from your Yamaha
dealer.
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INDEX
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A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-23
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-20
Brake light switch adjustment ...............6-17
C
Cable inspection and lubrication ..........6-22
Carburetor adjustment ..........................6-11
Care ........................................................7-1
Center and sidestand lubrication ..........6-23
Checking the front and rear brake
pads ...................................................6-18
Clutch lever ............................................3-9
Clutch lever free play adjustment .........6-15
Controls/Instruments (XJ600N) ..............2-6
Controls/Instruments (XJ600S) ..............2-3
D
Dimmer switch ........................................3-7
Drive chain lubrication ..........................6-21
Drive chain slack adjustment ................6-21
Drive chain slack check ........................6-20
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-9
F
Front brake lever ................................. 3-10
Front fork inspection ............................ 6-24
Front wheel installation ........................ 6-31
Front wheel removal ............................ 6-31
Fuel ...................................................... 3-12
Fuel cock ............................................. 3-13
Fuel tank breather hose
(for Germany only) ............................ 3-12
Fuel tank cap ....................................... 3-11
Fuse replacement ................................ 6-26
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-7
Dimmer switch ................................. 3-7
Engine stop switch ........................... 3-9
Hazard switch .................................. 3-8
Horn switch ...................................... 3-8
Lights switch .................................... 3-9
Pass switch ...................................... 3-7
Start switch ...................................... 3-9
Turn signal switch ............................ 3-8
Hazard switch ........................................ 3-8
Headlight bulb replacement
(for XJ600N) ...................................... 6-29
Headlight bulb replacement
(for XJ600S) ...................................... 6-27
Helmet holders ..................................... 3-15
High beam indicator light ....................... 3-3
Horn switch ............................................ 3-8
I
Identification number records ................ 9-1
Idle speed adjustment .......................... 6-12
Indicator lights ........................................ 3-3
High beam indicator light .................. 3-3
Neutral indicator light ....................... 3-3
Oil level indicator light ...................... 3-3
Turn indicator lights .......................... 3-3
Inspecting the brake fluid level ............ 6-19
K
Key identification number
(for XJ600N) ........................................ 9-1
Key identification number
(for XJ600S) ........................................ 9-1
L
Left view (XJ600N) ................................ 2-4
Left view (XJ600S) ................................. 2-1
Lights switch .......................................... 3-9
Luggage strap holders ......................... 3-16
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-3
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INDEX
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O
Oil level indicator circuit check .............. 3-5
Oil level indicator light ............................ 3-3
P
Panel A .................................................. 6-5
Panel removal and installation ............... 6-5
Parking .................................................. 5-6
Pass switch ............................................ 3-7
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................. 3-11
Rear brake pedal height adjustment .... 6-17
Rear shock absorber adjustment ......... 3-15
Rear suspension lubrication ................ 6-23
Rear wheel installation ........................ 6-34
Rear wheel removal ............................. 6-33
Recommended shift points
(for Switzerland only) .......................... 5-5
Right view (XJ600N) .............................. 2-5
Right view (XJ600S) .............................. 2-2
S
Seat ..................................................... 3-14
Shift pedal ............................................ 3-10
Shifting ................................................... 5-4
Sidestand ............................................. 3-17
Sidestand/clutch switch operation
check ................................................. 3-17
Spark plug inspection ............................ 6-6
Specifications ......................................... 8-1
Speedometer (for XJ600N) .................... 3-6
Speedometer (for XJ600S) .................... 3-6
Start switch ............................................ 3-9
Starter (choke) Ò Ó ............................ 3-14
Starting a warm engine .......................... 5-4
Starting the engine ................................. 5-1
Steering inspection .............................. 6-24
Steering lock (for XJ600N) ..................... 3-3
Storage ................................................... 7-4
Storage compartment .......................... 3-15
T
Tachometer ............................................ 3-7
Throttle cable and grip lubrication ........ 6-22
Throttle cable free play inspection ....... 6-12
Tips for reducing fuel consumption ........ 5-5
Tires ..................................................... 6-13
Tool kit ................................................... 6-1
Troubleshooting ................................... 6-34
Troubleshooting chart .......................... 6-35
Turn indicator lights ............................... 3-3
Turn signal switch .................................. 3-8
V
Valve clearance adjustment ................. 6-13
Vehicle identification number ................. 9-2
W
Wheel bearings .................................... 6-25
Wheels ................................................. 6-15