oil filter YAMAHA XJR 1300 2016 Owners Manual

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ..................... 3-6
Handlebar switches ........................ 3-9
Clutch lever .................................. 3-10
Shift pedal .................................... 3-11
Brake lever.................................... 3-11
Brake pedal .................................. 3-12
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-13
Fuel tank breather hose and overflow hose ............................ 3-14
Catalytic converters ..................... 3-14
Seat .............................................. 3-15
Adjusting the front fork ................. 3-16
Adjusting the shock absorber assembly ................................... 3-18
Luggage strap holders ................. 3-20
EXUP system ................................ 3-21 Sidestand ...................................... 3-21
Ignition circuit cut-off system ....... 3-22
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter element ..... 6-10
Replacing the air filter element
and cleaning the check hose..... 6-13
Checking the throttle grip free play ............................................ 6-15
Valve clearance ............................. 6-15
Tires .............................................. 6-15 Cast wheels .................................. 6-18
Clutch lever................................... 6-18
Checking the brake lever free
play ............................................ 6-18
Brake light switches ..................... 6-19
Checking the front and rear brake
pads .......................................... 6-19
Checking the brake and clutch
fluid levels.................................. 6-20
Changing the brake and clutch fluids .......................................... 6-21
Drive chain slack........................... 6-22
Cleaning and lubricating the drive chain ................................. 6-23
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the brake and shift pedals............... 6-24
Checking and lubricating the brake and clutch levers ............. 6-25
Checking and lubricating the
sidestand................................... 6-26
Lubricating the swingarm pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29U2PNE1E0.book Page 1 Monday, December 28, 2015 11:03 AM

Description
2-1
2
EAU10411
Left view
1
2,3
4
5
6
7
11
10
9
8
1. Front fork compression damping force adjusting screw (page 3-16)
2. Front fork spring preload adjusting bolt (page 3-16)
3. Front fork rebound damping force adjusting screw (page 3-16)
4. Fuse box (page 6-29)
5. Seat lock (page 3-15)
6. Main fuse (page 6-29)
7. Shock absorber assembly compression damping force adjusting knob (page 3-18) 8. Shock absorber assembly rebound damping force adjusting knob (pa-
ge 3-18)
9. Shock absorber assembly spring preload adjusting ring (page 3-18)
10.Shift pedal (page 3-11)
11.Engine oil filter element (page 6-10)
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Description
2-2
2
EAU10421
Right view
2
6
3
1
4
5
7
8
9
10
11
1. Owner’s tool kit (page 6-2)
2. Rear brake fluid reservoir (page 6-20)
3. Battery (page 6-28)
4. Air filter element (page 6-13)
5. Fuel tank cap (page 3-12)
6. Headlight (page 6-30)
7. Engine oil filler cap (page 6-10)
8. Engine oil drain bolt (page 6-10) 9. Engine oil level check window (page 6-10)
10.Brake pedal (page 3-12)
11.Rear brake light switch (page 6-19)U2PNE1E0.book Page 2 Monday, December 28, 2015 11:03 AM

Operation and important rid ing points
5-3
5
EAU16811
Tips for re ducin g fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 4800
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dg e or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5700
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
 Keep the en gine spee d out of
the tachometer red zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance an d a djustment
6-6
6
EAU36773
TIP Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.20 *Front fork • Check operation and for oil leak-
age. √√√√
21 *Shock a
bsor ber as-
sem blies • Check operation and shock ab-
sorbers for oil leakage. √√√√
22 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
23 En
gine oil filter ele-
ment •Replace.
√√√
24 *Front an
d rear
b rake switches • Check operation.
√√√√√√
25 Movin
g parts an d
ca bles • Lubricate.
√√√√√
26 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
6-10
6
EAU65421
En gine oil an d oil filter ele-
mentThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter element replace-
ment) 1. Place the vehicle on a level surfa- ce.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–15 if the oil filter element
is not being replaced.5. Remove the drive sprocket coverby removing the bolts.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4
1. Engine oil filler cap
2. Engine oil drain bolt
3. Gasket
231
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Periodic maintenance an d a djustment
6-11
6 6. Remove the oil filter element drain
screw and its gasket to drain the
oil from the oil filter element.
7. Remove the oil filter element cover by removing the oil filter element
cover bolt. 8. Remove the oil filter element and
O-rings.
TIPTake care not to lose the compression
spring and washer.
9. Install new O-rings onto the ele-ment cover bolt and element cov-
er.
10. Apply a thin coat of clean engine oil to the O-rings.
11. Insert the element cover bolt into the element cover.
12. Fit the spring, washer and a new oil filter element over the bolt.TIPMake sure the O-rings are properly
seated.
1. Drive sprocket cover
2. Bolt
2
1
1. Oil filter element drain screw
2. Gasket
3. Oil filter element cover bolt
4. Oil filter element cover
1
2
43
1. O-ring
2. Oil filter element cover bolt
3. Oil filter element cover
4. Compression spring
5. Washer
6. Oil filter element
2
3
4
5
6
1
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Periodic maintenance an d a djustment
6-12
6
13. Install the engine oil filter element
cover (together with the spring,
washer and oil filter element) by
aligning the projection on the cov-
er with the slot in the crankcase,
and then tightening the bolt to the
specified torque.
14. Install the oil filter element drain screw and its new gasket, and
then tighten the screw to the
specified torque. 15. Install the drive sprocket cover by
placing it in the original position
and installing the bolts.
16. Install the engine oil drain bolt and its new gasket, and then tighten
the bolt to the specified torque.
17. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a dd ition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.18. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
1. Projection
2. SlotTightenin g torque:
Oil filter element cover bolt: 15 Nm (1.5 m·kgf, 11 ft·lbf)
Tightenin g torque:
Oil filter element drain screw:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Without oil filter element replace-
ment:
2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement: 3.15 L (3.33 US qt, 2.77 Imp.qt)
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Periodic maintenance an d a djustment
6-13
6
TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.19. Turn the engine off, and then check the oil level and correct it if
necessary.
EAU65431
Replacin g the air filter ele-
ment an d cleanin g the check
hoseThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove panel A. (See page 6-8.)
2. Remove the right side cover by re- moving the bolt. 3. Remove the air filter case cover by
removing the screws.
4. Pull the air filter element out.
1. Bolt
2. Right side cover
1. Air filter case cover
2. Screw
1
2
2
2
1
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Specifications
8-1
8
Dimensions:Overall length:2190 mm (86.2 in)
Overall width:
820 mm (32.3 in)
Overall height: 1120 mm (44.1 in)
Seat height: 829 mm (32.6 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance: 133 mm (5.24 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
240 kg (529 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 1251 cm³
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio: 9.7 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Without oil filter element replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement: 3.15 L (3.33 US qt, 2.77 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 14.5 L (3.83 US gal, 3.19 Imp.gal)
Fuel reserve amount:
3.1 L (0.82 US gal, 0.68 Imp.gal)Fuel injection:Throttle body:ID mark: 5UXB 10Spark plu g(s):Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:1.750 (98/56)
Final drive: Chain
Secondary reduction ratio:
2.235 (38/17)
Transmission type: Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st: 2.857 (40/14)
2nd:
2.000 (36/18)
3rd: 1.571 (33/21)
4th: 1.292 (31/24)
5th:
1.115 (29/26)Chassis:Frame type:Double cradle
Caster angle:
24.7 °
Trail: 92 mm (3.6 in)
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