lights YAMAHA XMAX 250 2006 Owners Manual

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicators, indicator lights and
warning light ..................................3-3
Fuel gauge ........................................3-4
Coolant temperature gauge..............3-5
Speedometer ....................................3-5
Multi-function display .......................3-6
Anti-theft alarm (optional) .................3-8
Handlebar switches ..........................3-9
Front brake lever.............................3-10
Rear brake lever..............................3-10
Fuel tank cap ..................................3-11
Fuel .................................................3-12
Catalytic converter..........................3-13
Seat.................................................3-13
Front storage compartment............3-14
Storage compartment.....................3-14
Adjusting the shock absorber
assemblies...................................3-15
Sidestand ........................................3-16
Ignition circuit cut-off system .........3-17PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..............................................6-3
Removing and installing cowlings
and panels .....................................6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-8
Final transmission oil ......................6-10
Coolant ...........................................6-11
Air filter and V-belt case air filter
elements ......................................6-12
Adjusting the carburetor .................6-14
Adjusting the throttle cable free play ..6-14
Valve clearance ...............................6-15
Tires ................................................6-15
Cast wheels ....................................6-17
Front and rear brake lever free play ..6-17Checking the front and rear brake
pads.............................................6-18
Checking the brake fluid level ........6-19
Changing the brake fluid ................6-20
Checking and lubricating the throttle
grip and cable .............................6-20
Lubricating the front and rear brake
levers ...........................................6-20
Checking and lubricating the
centerstand and sidestand .........6-21
Checking the front fork ...................6-21
Checking the steering.....................6-22
Checking the wheel bearings .........6-22
Battery ............................................6-23
Replacing the fuses ........................6-24
Replacing a headlight bulb .............6-25
Replacing a front turn signal light
bulb .............................................6-26
Replacing the tail/brake light bulb or a
rear turn signal light bulb ............6-27
Replacing the license plate light bulb..6-27
Replacing the auxiliary light bulb ...6-28
Troubleshooting ..............................6-28
Troubleshooting charts ...................6-29
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 4

to the scooter as possible. Make
sure to distribute the weight as
evenly as possible on both sides
of the scooter to minimize imba-
lance or instability.
Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the scooter
before riding. Check accessory
mounts and cargo restraints fre-
quently.
Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can
create unstable handling or a
slow steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot
test all other accessories that may be
available, you must personally be res-
ponsible for the proper selection, ins-
tallation and use of non-Yamaha
accessories. Use extreme caution
when selecting and installing any
accessories.Keep the following guidelines in mind,
as well as those provided under “Loa-
ding” when mounting accessories.
Never install accessories or carry
cargo that would impair the per-
formance of your scooter. Care-
fully inspect the accessory befo-
re using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension tra-
vel, steering travel or control ope-
ration, or obscure lights or reflec-
tors.
• Accessories fitted to the hand-
lebar or the front fork area can
create instability due to impro-
per weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodyna-
mic effects. Wind may attempt
to lift the scooter, or the scoo-ter may become unstable in
cross winds. These accesso-
ries may also cause instability
when passing or being passed
by large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the fre-
edom of movement of the ope-
rator and may limit control abi-
lity, therefore, such
accessories are not recom-
mended.
Use caution when adding electri-
cal accessories. If electrical
accessories exceed the capacity
of the scooter’s electrical system
an electric failure could result,
which could cause a dangerous
loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
• Always turn the engine off
when refueling.
• Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
1
SAFETY INFORMATION
1-3
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 9

moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the vehi-
cle is stopped before turning the
key to “OFF” or “LOCK”.EAU33461
Indicators, indicator lights
and warning light
1. Fuel level warning light “x”
2. High beam indicator light “j”
3. Left turn signal indicator light “c”
4. Immobilizer system indicator light “”5. Right turn signal indicator light “d”
EAU11030
Turn signal indicator lights “c” and
“
d”
The corresponding indicator light flas-
hes when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “j”
This indicator light comes on when
the high beam of the headlight is swit-
ched on.
EAU11350
Fuel level warning light “ ”
This warning light comes on when the
fuel level drops below approximately
2 L (0.53 US gal) (0.44 Imp gal). When
this occurs, refuel as soon as possi-
ble.
The electrical circuit of the warning
light can be checked by turning the
key to “ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical
circuit.
EAU27020
Immobilizer system indicator light
“”
The electrical circuit of the indicator
light can be checked by turning the
key to “ON”.
If the indicator light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical
circuit.
When the key is turned to “OFF” and
30 seconds have passed, the indica-
tor light will start flashing indicating
the immobilizer system is enabled.
After 24 hours have passed, the indi-
c
dj
y
x12345
3
INSTRUMENT AND CONTROL FUNCTIONS
3-3
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 3-3

EAU12344
Handlebar switches
1. Dimmer switch “jk”
2. Pass switch "PASSING"
3. Turn signal switch “cd”
4. Horn switch “a”
1. Starting switch “g”
2. Hazard switch“”
EAUS1300
Pass switch “PASSING”
Press this switch to flash the head-
light.
EAUS1020
Dimmer switch “j/k”
Set this switch to “
j” for the high
beam and to “
k” for the low beam.
With the headlight on low beam,
press this switch downwards to flash
the headlight.
EAU12460
Turn signal switch “c/d”
To signal a right-hand turn, push this
switch to “
d”. To signal a left-hand
turn, push this switch to “
c”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12500
Horn switch “a”
Press this switch to sound the horn.
EAU12720
Start switch “g”
With the sidestand up, push this
switch while applying the front or rearbrake to crank the engine with the
starter.
ECA10050
CAUTION:
See page 5-1 for starting instruc-
tions prior to starting the engine.
EAUM1990
Hazard switch “ ”, “h”
With the key in the “ON” position, set
this switch to “ ” to turn on the
hazard lighting (simultaneous flashing
of all turn signal lights). To turn off the
hazard lighting, set this switch to “h”
and, then turn the key to “OFF”.
NOTE:
Even if the key is turned from “ON” to
“OFF” with the hazard lighting on, the
hazard lighting will continue to flash
regardless of the hazard switch posi-
tion. To cancel the hazard lighting, the
key must be turned to “ON” and the
hazard switch must be set to the “h”
position.
12
1
2
3
4
3
INSTRUMENT AND CONTROL FUNCTIONS
3-9
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 3-9

4
PRE-OPERATION CHECKS
4-3
ITEM CHECKS PAGE
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-20
Centerstand, sidestand• Make sure that operation is smooth.
• Lubricate pivots if necessary.6-21
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
Instruments, lights, signals • Check operation.
and switches• Correct if necessary.—
• Check operation of ignition circuit cut-off system.
Sidestand switch• If system is defective, have Yamaha dealer check vehicle. 3-16
• If system is defective, have Yamaha dealer check vehicle.
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 4-3

areas and cross them with cau-
tion.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as bra-
king downhill can be very diffi-
cult.
EAU16820
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the follo-
wing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at
traffic lights or at railroad cros-
sings).
EAU16841
Engine break-in
There is never a more important
period in the life of your engine than
the period between 0 and 1600 km
(1000 mi). For this reason, you should
read the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts
in the engine wear and polish them-
selves to the correct operating clea-
rances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overhea-
ting must be avoided.
EAUM2010
0 ~ 1000 km (0 ~ 600 mi)
Avoid prolonged operation above 1/3
throttle.
1000 ~ 1600 km (600 ~ 1000 mi)
Avoid prolonged operation above 1/2
throttle.
ECA11660
CAUTION:
After 1000 km (600 mi) of operation,
be sure to replace the engine oil
and final transmission oil.
5
OPERATION AND IMPORTANT RIDING POINTS
5-3
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 38

6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
ODOMETER READING (x 1000 Km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB CHECK
110203040
21Final transmission oil•Check vehicle for oil leakage.√√ √•Change.√√√
22 *V-belt•Replace. Every 20000 km
23 *Front and rear brake
switches•Check operation.√√ √ √√ √
24Moving parts and cables•Lubricate.√√√√ √
Throttle grip housing •Check operation and free play.
25 * •Adjust the throttle cable free play if necessary.
and cable
•Lubricate the throttle grip housing and cable.√√√√ √
26 *Mufflers and exhaust
pipes•Check the screw clamps for looseness.√√ √ √√ √
27 *Lights, signals •Check operation.
and switches•Adjust headlight beam.√√ √ √√ √
EAU18660
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the bra-
ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 44

3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.EAU23910
Replacing a headlight bulb
This model is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
1. Remove cowling B. (See page 6-
6.)
2. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
1. Headlight coupler
3. Remove the headlight bulb hol-
der according to the following
illustration, and then remove the
defective bulb.
1. Headlight bulb cover
NOTE:
The removal procedure depends on
the type of bulb holder installed on
your vehicle.
EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new bulb into position,
and then secure it with the bulb
holder.
1
11
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 64

EAU26090
Care
While the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its perfor-
mance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, inclu-
ding the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro-ducts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10780
CAUTION:
Avoid using strong acidic whe-
el cleaners, especially on spo-
ked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, tho-
roughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protec-
tion spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or spon-
ge with mild detergent and
water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
7
SCOOTER CARE AND STORAGE
7-1
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 70

AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-8
Auxiliary light bulb, replacing ...................6-28
BBattery......................................................6-23
Brake fluid level, checking .......................6-19
Brake fluid, changing ...............................6-20
Brake lever, front ......................................3-10
Brake lever, rear .......................................3-10
Brake levers, lubricating ..........................6-20
Braking .......................................................5-2
CCarburetor,adjusting.................................6-14
Care............................................................7-1
Catalytic converter ...................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-21
Coolant.....................................................6-11
Coolant temperature gauge .......................3-5
Cowlings and panels, removing and
installing ...................................................6-6
DDimmer switch ...........................................3-9
Display, multi-function ...............................3-6
EEngine break-in ..........................................5-3
Engine oil ...................................................6-8
FFinal transmission oil ...............................6-10
Front and rear brake lever free play.........6-17
Front and rear brake pads, checking ......6-18Front fork, checking .................................6-21
Fuel consumption, tips for reducing ..........5-3
Fuel gauge .................................................3-4
Fuel level warning light ..............................3-3
Fuel tank cap ...........................................3-11
Fuses, replacing .......................................6-24
HHandlebar switches ...................................3-9
Hazard switch ............................................3-9
Headlight bulb, replacing .........................6-25
High beam indicator light...........................3-3
Horn switch ................................................3-9
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-17
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-3
Indicators, indicator lights and warning
light ..........................................................3-3
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-27
MMain switch/steering lock ..........................3-2
Model label ................................................9-2
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-9
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-4
Safety information ......................................1-1
Seat ..........................................................3-13
Shock absorber assemblies, adjusting....3-15
Sidestand .................................................3-16
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ................................................3-9
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-22
Storage.......................................................7-3
Storage compartment ..............................3-14
Storage compartment (front) ...................3-14
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-27
Throttle cable free play, adjusting ............6-14
Throttle grip and cable, checking and
lubricating ..............................................6-20
Tires .........................................................6-15
Tool kit ........................................................6-1
Troubleshooting .......................................6-28
Troubleshooting charts ............................6-29
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-26
Turn signal switch ......................................3-9
VValve clearance ........................................6-15
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-22
INDEX
1C0-F8199-E2.qxd 06/03/2006 13:08 Página 9-3