brake YAMAHA XMAX 250 2010 Owner's Manual

EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenan-
ce and lubrication chart. In addition,
have the oil seals of the master cylin-
ders and calipers as well as the brake
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip
should be checked before each ride.
In addition, the cable should be lubri-
cated at the intervals specified in the
periodic maintenance chart.
EAU23172
Lubricating the front and
rear brake levers
Front brake lever
Rear brake lever
The pivoting points of the front and
rear brake levers must be lubricated

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6

37P-F8199-E0 18/9/09 14:54 Página 62

EAU23272
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the perio-
dic maintenance and lubrication
chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU45511
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.1. Place the vehicle on the centers- tand. WARNING! To avoid
injury, securely support the
vehicle so there is no danger of
it falling over.
[EWA10751]
2. Hold the lower ends of the front fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the stee-
ring.

NOTICE

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6

37P-F8199-E0 18/9/09 14:54 Página 64

EAU43051
Replacing a front turn signal
light bulb
1. Place the scooter on the centers-tand.
2. Remove the socket (together with the bulb) by turning it coun-
terclockwise.
1. Turn signal light bulb
2. Turn signal light bulb socket
3. Remove the burnt-out bulb bypulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
EAUS1781
Replacing a tail/brake light
bulb or a rear turn signal
light bulb
1. Place the vehicle on the centers-tand.
2. Remove panel A. (See page 6-8).
3. Remove the tail/brake light unit by removing the screws.
1. Screw
4. Remove the tail/brake light andturn signal light bulb holder
together with the dust protector
by pressing the tabs, and then
pulling both outward.
1. Dust protector
2. Tabs
1. Turn signal light bulb
2. Tail/brake light bulb
5. Remove the burnt-out bulb bypushing it in and turning it coun-
terclockwise.


PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
37P-F819D-E0 18/9/09 20:35 Página 68

6. Insert a new bulb into the socket,push it in, and then turn it clock-
wise until it stops.
7. Install the bulb holder together with the dust protector by pus-
hing both into the original posi-
tion.
TIP
Place the bulb holder and dust cover
correctly in its position to avoid dust
and water entering.
8. Install the screws and thetail/brake light unit.
9. Install the panel.
EAU47910
Replacing the license plate
light bulb
1. Remove the license plate light cover by removing the screw.
1. Screw
2. License plate light bulb socket
2. Remove the burnt-out bulb bypulling it out from the socket.
3. Insert a new bulb into the socket.
4. Install the license plate light cover by installing the screw.
EAU43231
Replacing an auxiliary light
bulb
This model is equipped with two auxi-
liary lights. If an auxiliary light bulb
burns out, replace it as follows.1. Remove the socket (together with the bulb) by pulling it out.
1. Auxiliary light bulb socket
2. Remove the burnt out bulb bypulling it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the bulb) by pushing it in.





PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6

37P-F819D-E0 18/9/09 20:35 Página 69

with water may be used. Be
sure to rinse off any detergent
residue using plenty of water,
as it is harmful to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leavescratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down. NOTI-
CE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning 1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
SCOOTER CARE AND STORAGE
7-2
7

37P-F8199-E0 18/9/09 14:54 Página 74

3. To prevent corrosion, it is recom-mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea- ner to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely before storing or covering it.
EWA10941
Contaminants on the brakes or
tires can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for
advice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from
the lens.
EAU36561
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for seve-
ral months:1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.

NOTICE

NOTICE

WARNING

SCOOTER CARE AND STORAGE
7-3
7

37P-F8199-E0 18/9/09 14:54 Página 75

Operation:Centrifugal automatic type
Chassis:Frame type:Steel tube underbone
Caster angle: 28.00
°Trail:100.0 mm (3.94 in)
Front tire:Type:Tubeless
Size: 120/70-15 56S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS23
Rear tire:Type:Tubeless
Size: 140/70-14 68P - 68S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS24
Loading:Maximum load:186 kg (410 lb)
Tire air pressure (measured on cold
tires):
Loading condition:0–90 kg (0–198 lb) Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear: 220 kPa (2.20 kgf/cm
2, 32 psi, 2.20 bar)
Loading condition: 90 kg - maximum load
Front: 210 kPa (2.10 kgf/cm
2, 30 psi, 2.10 bar)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi, 2.50 bar)
Front wheel:Wheel type:Cast wheel
Rim size: 15 x MT3.5
Rear wheel:Wheel type:Cast wheel
Rim size: 14 x MT3.75
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Left hand operation
Recommended fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 110.0 mm (4.33 in)
Rear suspension:Type:Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 95.0 mm (3.74 in)
Electrical system:Ignition system:TCI (digital)
Charging system: AC magneto
Battery:Model:GTX9-BS
Voltage, capacity: 12 V, 8.0 Ah
Headlight:Bulb type:Halogen bulb
Bulb voltage, wattage x quantity:Low beam headlight:12 V, 55.0 W x 1
High beam headlight: 12 V, 55.0 W x 1
Tail/brake light: 12 V, 5.0 W/21.0 W x 2
SPECIFICATIONS
8-2
8

37P-F8199-E0 18/9/09 14:54 Página 78

AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter elements ................................................6-15
Auxiliary light bulb, replacing ...................6-28
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-12
Brake levers, lubricating ..........................6-21
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-14
Centerstand and sidestand, checking and lubricating .......................................6-22
Coolant.....................................................6-13
Cowling and panel, removing and installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-18
Front and rear brake pads, checking ......6-19
Front fork, checking .................................6-23
Fuel ..........................................................3-13
Fuel consumption, tips for reducing ..........5-3 Fuel tank cap ...........................................3-12
Fuses, replacing .......................................6-25
HHandlebar switches .................................3-11
Hazard switch ..........................................3-11
Headlight bulb, replacing .........................6-26
High beam indicator light...........................3-4
Horn switch ..............................................3-11
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-19
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-4
Indicator and warning lights ......................3-4
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-28
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-6
PParking .......................................................5-4
Part locations .............................................1-5
Pass switch ..............................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-15
Securing bracket ......................................3-15Shock absorber assemblies, adjusting....3-18
Sidestand .................................................3-18
Spark plug, checking .................................6-9
Specifications.............................................7-3
Speedometer .............................................3-5
Start switch ..............................................3-11
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartments ............................3-16
TTachometer ................................................3-5
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-27
Throttle cable free play, checking ............6-16
Throttle grip and cable, checking and lubricating ..............................................6-21
Tires .........................................................6-16
Tool kit ........................................................6-2
Troubleshooting .......................................6-29
Troubleshooting charts ............................6-30
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ................................................6-27
Turn signal switch ....................................3-11
VValve clearance ........................................6-16
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-24
Wheels .....................................................6-18
INDEX

37P-F8199-E0 18/9/09 14:54 Página 82