brake YAMAHA XT1200Z 2017 Owner's Manual

Periodic maintenance an d a djustment
6-26
6
EAU22754
Chan gin g the brake an d
clutch flui ds
Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake and clutch
master cylinders and calipers as well
as the brake and clutch hoses replaced
at the intervals listed below or whenev-
er they are damaged or leaking.
 Oil seals: Replace every two
years.
 Brake and clutch hoses: Replace
every four years.
EAU23115
Checkin g an d lu bricatin g the
throttle grip an d ca ble
The operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
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Periodic maintenance an d a djustment
6-27
6
EAU44276
Checkin g an d lu bricatin g the
b rake an d shift pe dals
The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake ped al
Shift pe dal
EAU43602
Checkin g an d lu bricatin g the
b rake an d clutch levers
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based greaseRecommen ded lu bricant:
Silicone grease
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Periodic maintenance an d a djustment
6-29
6
EAU23273
Checkin g the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23285
Checkin g the steerin g
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 6-39.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no d anger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Periodic maintenance an d a djustment
6-32
6
EAU58963
Replacin g the fuses
The fuse boxes and the ABS motor
fuse are located behind cowling A, and
the main fuse, the cruise control fuse
and the brake light fuse are located be-
hind cowling B. (See page 6-7.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
4. Spare fuse
5. Cruise control fuse
6. Brake light fuse
7. Fuse box
1
2
354
6
7
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Terminal fuse 1 (for auxiliary DC jack)
11.Parking lighting fuse
12.O/P (option) fuse
13.Spare fuse
1
3
4
5
6
2789
10
1311
1213
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Periodic maintenance an d a djustment
6-33
6
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU39014
Replacin g a head light bul b
This model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.
NOTICE
ECA10651
Take care not to d amage the follow-
in g parts:
 Hea dlig ht bul b
Do not touch the glass part of
the hea dlig ht bul b to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the b ulb, an d the b ulb life will
b e ad versely affected . Thor-
ou ghly clean off any d irt and fin-
g erprints on the hea dlig ht bul b
usin g a cloth moistene d with al-
cohol or thinner.
 Hea dlig ht lens
Do not affix any type of tinted
film or stickers to the head light
lens.
Do not use a hea dlig ht bul b of a
watta ge hi gher than specifie d.
1. Remove the headlight bulb cover
by turning it counterclockwise.
Specifie d fuses:
Main fuse: 50.0 A
Te r m i n a l f u s e 1 :
3.0 A
Headlight fuse: 20.0 A
Brake light fuse: 1.0 A
Parking lighting fuse:
7.5 A
Signaling system fuse: 7.5 A
Ignition fuse: 20.0 A
Radiator fan motor fuse:
20.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
Fuel injection system fuse:
20.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
Cruise control fuse: 1.0 A
O/P (option) fuse: 20.0 A
1. Do not touch the glass part of the bulb.
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Periodic maintenance an d a djustment
6-37
6 coul
d cause an acci dent. Be
sure to ti ghten the screws to the
specifie d torque.
[EWA15511] EAU70570
Turn si
gnal li ght and b rake/tail
li g ht
This model is equipped with LED-type
turn signal lights and an LED-type
brake/tail light.
If a turn signal light or the brake/tail
light does not come on, have a
Yamaha dealer check it.
Ti ghtenin g torque:
Windshield screw: 0.5 N·m (0.05 kgf·m, 0.36 lb·ft)
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Motorcycle care and stora ge
7-2
7 structe
d. Also, thorou ghly rinse
the area off with water, imme di-
ately dry it, an d then apply a cor-
rosion protection spray.
 Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, win dshield s, head light
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
off any d etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel (g asoline), rust re-
movers or inhi bito

rs, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d lig hts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshield : Do not use stron g
cleaners or har d spon ges as
they will cause dullin g or
scratchin g. Some cleanin gcompoun
ds for plastic may
leave scratches on the win d-
shield . Test the pro duct on a
small hi dden part of the win d-
shield to make sure that it d oes
not leave any marks. If the win d-
shield is scratche d, use a quality
plastic polishin g compoun d af-
te r

washin g.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
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Motorcycle care and stora ge
7-3
7
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
Windshield cleaning
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a neutral detergent, and after cleaning,
thoroughly wash it off with water. For
additional cleaning, use Yamaha Wind-
shield Cleaner or other quality cleaner.
Some cleaning compounds for plastics
may leave scratches on surfaces of the
windshield. Before using them, make a
test by polishing an area which does
not affect your visibility.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces. 7. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nering b ehavior.
NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP
 Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
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Specifications
8-2
8
2nd:2.063 (33/16)
3rd: 1.571 (33/21)
4th:
1.250 (30/24)
5th: 1.042 (25/24)
6th: 0.929 (26/28)
Chassis:
Frame type:Backbone
Caster angle: 28.0 °
Trail: 126 mm (5.0 in)
Front tire:
Type:Tubeless
Size: 110/80R19M/C 59V
Manufacturer/model:
BRIDGESTONE/BW501
Rear tire:
Type:Tubeless
Size:
150/70R17M/C 69V
Manufacturer/model: BRIDGESTONE/BW502
Loa din g:
Maximum load:
212 kg (467 lb)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measure d on col d
tires):
1 person:
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
2 persons: Front: 225 kPa (2.25 kgf/cm², 33 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
Front wheel:
Wheel type:Spoke wheel
Rim size:
19M/C x MT2.50
Rear wheel:
Wheel type:Spoke wheel
Rim size:
17M/C x MT4.00
Unifie d b rake system:
Operation:
Activated by front brake
Front brake:
Type:
Hydraulic dual disc brake
Specified brake fluid: DOT 4
Rear brake:
Type:
Hydraulic single disc brake
Specified brake fluid: DOT 4
Front suspension:
Type:
Telescopic fork
Spring: Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
190 mm (7.5 in)
Rear suspension:
Type:Swingarm (link suspension)
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 190 mm (7.5 in)
Electrical system:
System voltage:12 V
Ignition system: TCI
Charging system:
AC magneto
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Specifications
8-3
8
Battery:
Model:YTZ12S
Voltage, capacity:
12 V, 11.0 Ah (10 HR)
Hea dlig ht:
Bulb type:
Halogen bulb
Bul b watta ge:
Headlight:
H7, 55.0 W
Brake/tail light: LED
Front turn signal light:
LED
Rear turn signal light:
LED
Auxiliary light: 5.0 W
License plate light: 5.0 W
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Engine trouble warning light: LED
ABS warning light:
LED
Cruise control “SET” indicator light: LED
Cruise control “ON” indicator light: LED
Immobilizer system indicator light:
LED
Traction control system indicator/warning
light:
LED
Fuse(s):
Main fuse:50.0 A
Terminal fuse 1:
3.0 A Headlight fuse:
20.0 A
Brake light fuse: 1.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 20.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 20.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
20.0 A
Cruise control fuse: 1.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse:
7.5 A
O/P (option) fuse: 20.0 A
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