maintenance YAMAHA XV535 2000 Owner's Guide

R
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
1. Connector
2. Bulb cover
2. Remove the connector, the head-
light unit and then the bulb cover.
1. Bulb holder
3. Turn the bulb holder counterclock-
wise to remove it and remove the
defective bulb.
EW000119
Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down.
4. Put a new bulb into position and
secure it in place with the bulb
holder.
1. DonÕt touch
EC000105
CAUTION:
Avoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and luminous flux
will be adversely affected. If oil gets
on a bulb, thoroughly clean it with a
cloth moistened with alcohol or lac-
quer thinner.
5. Install the bulb cover, connector
and headlight unit.
Ask a Yamaha dealer to adjust the
headlight beam if necessary.

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6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
1
1
1. Screw (´ 2)
EAU00855
Turn signal and taillight bulb
replacement
1. Remove the screws and the lense.
1
1. Bulb (´ 2)
2. Push the bulb inward and turn it
counterclockwise.
3. Place a new bulb in the socket.
Push the bulb inward and turn it
clockwise until it engages into the
socket.
4. Install the lense and the screws.
EC000108
CAUTION:
Do not over-tighten the screws as
the lense may break.
EAU01008
Troubleshooting
Although Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills.

R
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
EAU01562
Troubleshooting chart
EW000125
Never check the fuel system while smoking or in the vicinity of an open flame.
Check if there is fuel
in the fuel tank.
1. FuelEnough fuel.
No fuel.Go to compression check.
Supply fuel.
Use electric starter.
2. CompressionThere is compression.
No compression.Go to ignition check.
Ask a Yamaha dealer to
inspect.
Remove spark
plugs and
check electrode.
3. IgnitionWet.
Dry.Wipe clean with dry cloth and correct
spark gap or replace spark plugs.
Ask a Yamaha dealer to inspect.
Engine doesnÕt start, go to battery
check.
Open throttle half-way and start
the engine.
Use the electric starter.
4. BatteryEngine turns over
quickly.
Engine turns over
slowly.Battery good.
Check fluid, recharge,
check connections.
Engine doesnÕt start, ask a Yamaha
dealer to inspect.
Engine doesnÕt start, go to compression check.

L
7-5
MOTORCYCLE CARE AND STORAGE
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-7.frame
a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs and place the
spark plugs on the cylinder head
so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, install the spark
plugs and then the spark plug
caps.
EWA00003
When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking.6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlets with
plastic bags to prevent moisture
from entering.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0ûC or more than 30ûC).
For more information, see ÒBattery
storageÓ in the chapter ÒPERIODIC
MAINTENANCE AND MINOR
REPAIRSÓ.
NOTE:
Make any necessary repairs before
storing the motorcycle.

L
INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/XV535IX.-
A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-22
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-21
Brake light switch adjustment ...............6-19
C
Cable inspection and lubrication ..........6-21
Carburetor adjustment ..........................6-12
Care ........................................................7-1
Checking the front brake pads and
rear brake shoes ................................6-19
Clutch lever ............................................3-3
Clutch lever free play adjustment .........6-17
Controls/Instruments ..............................2-3
D
Dimmer switch ........................................3-2
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-3
F
Final gear oil ...........................................6-9
Front brake lever ....................................3-4
Front brake lever free play
adjustment ........................................ 6-17
Front fork inspection ............................ 6-23
Fuel ........................................................ 3-5
Fuel reserve switch ................................ 3-3
Fuel tank cap ......................................... 3-5
Fuse replacement ................................ 6-27
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-2
Dimmer switch ................................. 3-2
Engine stop switch ........................... 3-3
Fuel reserve switch .......................... 3-3
Horn switch ...................................... 3-2
Lights switch .................................... 3-3
Pass switch ...................................... 3-2
Start switch ...................................... 3-3
Turn signal switch ............................ 3-2
Headlight bulb replacement ................. 6-27
Helmet holder ........................................ 3-8
High beam indicator light ....................... 3-1
Horn switch ............................................ 3-2
I
Identification number records ................ 9-1
Idle speed adjustment ......................... 6-13
Indicator lights ....................................... 3-1
High beam indicator light ................. 3-1
Neutral indicator light ....................... 3-1
Turn indicator light ............................ 3-1
Inspecting the brake fluid level ............ 6-20
K
Key identification number ...................... 9-1
L
Left view ................................................. 2-1
Lights switch .......................................... 3-3
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-1
P
Parking ................................................... 5-6
Pass switch ............................................ 3-2
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................... 3-4
Rear brake pedal height and free play
adjustment ......................................... 6-18
Rear shock absorber adjustment ........... 3-9
Rear suspension lubrication ................ 6-23
Recommended shift points
(for Switzerland only) .......................... 5-4
Right view .............................................. 2-2