YAMAHA XV535 2001 Manual Online

MOTORCYCLE CARE AND STORAGE
7-4
7
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00014
CAUTION:@ l
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
l
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
@
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto the
spark plugs, and then place the
spark plugs on the cylinder head
so that the electrodes are ground-
ed. (This will limit sparking during
the next step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, and then install
the spark plugs and the spark plug
caps.
EWA00003
WARNING
@ To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over. @
E_3bt.book Page 4 Thursday, September 7, 2000 10:01 AM

MOTORCYCLE CARE AND STORAGE
7-5
76. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place (less
than 0 °C or more than 30 °C). For
more information on storing the
battery, see page 6-30.
NOTE:@ Make any necessary repairs before
storing the motorcycle. @E_3bt.book Page 5 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8
Specifications ..................................................................................... 8-1
Conversion table ................................................................................ 8-5
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM

8-1
8
EAU01038
8-SPECIFICATIONSSpecificationsCS-01E
Model XV535
Dimensions
Overall length 2,225 mm (except for N, S, SF)
2,250 mm (for N, S, SF)
Overall width 780 mm
Overall height 1,120 mm
Seat hight 720 mm
Wheelbase 1,520 mm
Ground clearance 160 mm
Minimum turning radius 2,900 mm
Basic weight (with oil and full
fuel tank)
195 kg (except for A)
197 kg (for A)
Engine
Engine type Air-cooled 4-stroke, SOHC
Cylinder arrangement V-type, 2-cylinder
Displacement 535 cm
3
Bore ´ Stroke 76.0 ´ 59.0 mm
Compression ratio 9:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Without oil filter element
replacement 2.6 L
With oil filter element
replacement 2.8 L
Total amount (dry engine) 3.2 L
-20 -10 0
10 20 30
40
50 °C
SAE 10W–30
SAE 15W–40SAE 20W–40SAE 20W–50
SAE 10W–40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“ENERGY CONSERVING II”) contain anti-friction additives
which will cause clutch and/or starter clutch slippage, result-
ing in reduced component life and poor engine performance.
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8-2
8
Final gear oil
Type Hypoid gear oil SAE 80
(API GL4) or multigrade hypoid
gear oil SAE 80W-90
Quantity 0.19 L
Air filterDry type element
Fuel
Ty p e
Regular unleaded gasoline
Fuel tank capacity 13.5 L
Fuel reserve amount 2.5 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDS34 ´ 2
Spark plug
Manufacturer/model NGK / BPR6ES or
DENSO / W20EPR-U
Gap 0.7–0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.944
Secondary reduction system Shaft drive
Secondary reduction ratio 3.071
Transmission type Constant mesh, 5-speed
Operation Left footGear ratio
1st 2.714
2nd 1.900
3rd 1.458
4th 1.167
5th 0.967
Chassis
Frame type Pressed backbone
Caster angle 31.5°
Trail 125 mm
Tires
Front
Type Tube tire
Size 3.00-19 49S
Manufacturer/
model Bridgestone / L303A
Dunlop / F14G
Rear
Type Tube tire
Size 140/90-15 M/C 70S
Manufacturer/
model Bridgestone / G508
Dunlop / K425
E_3bt.book Page 2 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8-3
8
Maximum load* 220 kg (except for A)
218 kg (for A)
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
90 kg–maximum*
Front 200 kPa (2.00 kg/cm2, 2.00 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Spoke wheel
Size 19 ´ MT 1.85
Rear
Type Spoke wheel
Size 15 M/C ´ MT 3.00
Brakes
Front
Type Single disc brake
Operation Right hand
Fluid DOT 4 or DOT 3Rear
Type Drum brake
Operation Right foot
Suspension
Front Telescopic fork
Rear Swingarm
Springs/shock absorbers
Front Coil spring / oil damper
Rear Coil spring / oil damper
Wheel travel
Front 150 mm
Rear 85 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 24 A @ 5,000 r/min
Battery
Model GM12AZ-3A-2
Voltage, capacity 12 V, 12 Ah
Headlight typeQuartz bulb (halogen)
E_3bt.book Page 3 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Auxiliary light 12 V, 4 W ´ 1 (except for GB)
12V, 3.4 W ´ 1 (for GB)
Tail/brake light 12 V, 5/21 W ´ 2
Front turn signal light 12 V, 21 W ´ 2
Rear turn signal light 12 V, 21 W ´ 2
Meter lighting 14 V, 3 W ´ 1
Neutral indicator light 14 V, 3 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Turn signal indicator light 14 V, 3 W ´ 1
Fuses
Main fuse 30 A
Ignition fuse 15 A
Signaling system fuse 15 A
Headlight fuse 15 A
E_3bt.book Page 4 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8-5
8
EAU01064
Conversion tableCS-02EAll specification data in this manual are listed in SI and
METRIC UNITS.
Use this table to convert METRIC unit data to IMPERIAL
unit data.
ExampleMETRIC MULTIPLIER IMPERIAL
** mm´ 0.03937 = ** in
2 mm´ 0.03937 = 0.08 in
Conversion tableMETRIC TO IMPERIAL
Metric unit Multiplier Imperial unit
Torquem·kg
m·kg
cm·kg
cm·kg7.233
86.794
0.0723
0.8679ft·lb
in·lb
ft·lb
in·lb
Weightkg
g2.205
0.03527lb
oz
Speed km/h 0.6214 mi/h
Distancekm
m
m
cm
mm0.6214
3.281
1.094
0.3937
0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm3)
cc (cm3)
L (liter)
L (liter)0.03527
0.06102
0.8799
0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskg/mm
kg/cm2
Centigrade (°
C)55.997
14.2234
9/5 + 32 lb/in
psi (lb/in
2)
Fahrenheit (°
F)
E_3bt.book Page 5 Thursday, September 7, 2000 10:01 AM

CONSUMER INFORMATION
9
Identification numbers ........................................................................ 9-1
Key identification number .................................................................. 9-1
Vehicle identification number ............................................................. 9-1
Model label ......................................................................................... 9-2
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM

9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02944
Identification numbersRecord the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. KEY IDENTIFICATION NUMBER:CA-02E2. VEHICLE IDENTIFICATION
NUMBER:CA-02E3. MODEL LABEL INFORMATION:CA-01EEAU01042
Key identification number The key identification number is
stamped into the key. Record this num-
ber in the space provided and use it for
reference when ordering a new key.
EAU01043
Vehicle identification number The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space
provided.NOTE:@ The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area. @
1. Key identification number
1. Vehicle identification number
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM