brake fluid YAMAHA XVS1100 2000 Owners Manual

4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, free play, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-16 ~ 6-20
Rear brake• Check operation, free play, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-17 ~ 6-20
Clutch• Check operation condition and free play.
• Adjust if necessary.6-15
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-12, 6-20
Engine oil• Check oil level.
• Fill with oil if necessary.6-7 ~ 6-9
Final gear oil• Check vehicle for leakage. 6-9 ~ 6-10
Wheels and tires• Check tire pressure, wear, damage and spoke tightness.
• Tighten spokes if necessary.6-13 ~ 6-15
Control cable• Check for smooth operation.
• Lubricate if necessary.6-20
Brake and shift pedal shafts• Check for smooth operation.
• Lubricate if necessary.6-21
Brake and clutch lever pivots• Check for smooth operation.
• Lubricate if necessary.6-21
Sidestand pivot• Check for smooth operation.
• Lubricate if necessary.6-21
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Panel removal and installation .............................. 6-5
Panel A ................................................................. 6-5
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-7
Final gear oil ......................................................... 6-9
Air filter ............................................................... 6-10
Carburetor adjustment ........................................ 6-11
Idle speed adjustment ........................................ 6-11
Throttle cable free play inspection ...................... 6-12
Valve clearance adjustment ................................ 6-12
Tires .................................................................... 6-13
Wheels ................................................................ 6-15
Clutch lever free play adjustment........................ 6-15
Front brake lever free play adjustment ................ 6-16
Rear brake pedal height adjustment ................... 6-17
Brake light switch adjustment ............................. 6-17Checking the front and rear brake pads ............. 6-18
Inspecting the brake fluid level ........................... 6-19
Brake fluid replacement ..................................... 6-20
Cable inspection and lubrication ........................ 6-20
Throttle cable and grip lubrication ...................... 6-20
Brake and shift pedal lubrication ........................ 6-21
Brake and clutch lever lubrication ...................... 6-21
Sidestand lubrication.......................................... 6-21
Front fork inspection ........................................... 6-22
Steering inspection ............................................ 6-22
Wheel bearings .................................................. 6-23
Battery................................................................ 6-23
Fuse replacement .............................................. 6-25
Headlight bulb replacement ............................... 6-27
Turn signal and taillight bulb replacement .......... 6-28
Troubleshooting .................................................. 6-29
Troubleshooting chart ......................................... 6-30
E_5el_PeriodicTOC.fm Page 1 Monday, May 1, 2000 9:43 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.ÖÖÖ
5 Air filter• Clean or replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout, spoke tightness and for damage.
• Tighten spokes and rebalance, replace if necessary.ÖÖ
10*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02970
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake system
• When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid level regu-
larly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@22 Final gear oil• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 km and thereafter every 24,000 km
or 24 months (whichever comes first).ÖÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
EAU00731
Inspecting the brake fluid
levelInsufficient brake fluid may let air enter
the brake system, possibly causing the
brakes to become ineffective.
Before riding, check that the brake fluid
is above the minimum level and replen-
ish when necessary.
Observe these precautions:l
When checking the fluid level,
make sure the top of the master
cylinder is level by turning the han-
dlebars.
l
Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake perfor-
mance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor brake performance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
Have a Yamaha dealer check the
cause if the brake fluid level goes
down.
1. Minimum level mark
1. Minimum level mark
Recommended brake fluid: DOT 4
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6
EAU00742
Brake fluid replacementThe brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:l
oil seals (every two years)
l
brake hoses (every four years)
EAU02962
Cable inspection and
lubrication
EW000112
WARNING
@ Damage to the outer housing of ca-
bles may lead to internal rusting and
interfere with the cable movement.
Replace damaged cables as soon as
possible to prevent unsafe condi-
tions. @Lubricate the cables and cable ends. If
a cable does not operate smoothly, ask
a Yamaha dealer to replace it.
EAU00773
Throttle cable and grip
lubricationThe throttle twist grip assembly should
be greased at the time that the cable is
lubricated, since the grip must be re-
moved to get at the end of the throttle
cable. After removing the screws, hold
the end of the cable up in the air and
put in several drops of lubricant. With
the throttle grip disassembled, coat the
metal surface of the grip assembly with
a suitable all-purpose grease.
Recommended lubricant:
Engine oil
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SPECIFICATIONS
8-3
8
Air pressure (cold tire)
Up to 90 kg load*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
90 kg load ~ maximum
load*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Type Spoke
Size 18 ´ 2.15
Rear
Type Spoke
Size 15M/C ´ MT4.50
Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Fr o n t
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm (link suspention)
Shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper,
spring preload adjustable
Wheel travel
Front 140 mm
Rear 113 mm
Electrical
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 350 W@ 5,000 r/min
Battery
Type GT14B-4
Voltage, capacity 12 V, 12 AH
E_5el_Spec.fm Page 3 Monday, May 1, 2000 9:47 AM

10-INDEXAAir filter .................................................. 6-10
Antitheft alarm (optional) ..........................3-4BBattery ................................................... 6-23
Brake and clutch lever lubrication........... 6-21
Brake and shift pedal lubrication ............ 6-21
Brake fluid replacement ......................... 6-20
Brake light switch adjustment ................. 6-17CCable inspection and lubrication ............ 6-20
Carburetor adjustment ........................... 6-11
Care.........................................................7-1
Checking the front and rear brake
pads .................................................... 6-18
Clutch lever ..............................................3-5
Clutch lever free play adjustment ........... 6-15
Controls/Instruments ................................2-3DDimmer switch ........................................... 3-4EEngine break-in........................................5-6
Engine oil .................................................6-7
Engine stop switch ...................................3-5
Engine trouble indicator light ....................3-3
FFinal gear oil ............................................ 6-9
Front brake lever ..................................... 3-6
Front brake lever free play adjustment ... 6-16
Front fork inspection .............................. 6-22
Fuel ......................................................... 3-7
Fuel cock ................................................. 3-8
Fuel tank cap ........................................... 3-7
Fuse replacement.................................. 6-25GGive safety the right of way ...................... 1-1HHandlebar switches ................................. 3-4
Dimmer switch ................................... 3-4
Engine stop switch ............................. 3-5
Horn switch ........................................ 3-4
Lights switch ...................................... 3-5
Pass switch ........................................ 3-4
Start switch ........................................ 3-5
Turn signal switch .............................. 3-4
Headlight bulb replacement ................... 6-27
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-3
Horn switch ............................................. 3-4IIdentification number records................... 9-1
Idle speed adjustment ........................... 6-11
Indicator lights ......................................... 3-2
Engine trouble indicator light .............. 3-3
High beam indicator light ....................3-3
Neutral indicator light ..........................3-2
Oil level indicator light .........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-19
KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-5
Luggage strap holders ...........................3-15MMain switch/Steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level indicator light ..............................3-2PPanel A ....................................................6-5
Panel removal and installation..................6-5
Parking.....................................................5-7
Pass switch ..............................................3-4
Periodic maintenance and lubrication .......6-2
Pre-operation check list ............................4-1
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