air filter YAMAHA YBR125 2008 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2008, Model line: YBR125, Model: YAMAHA YBR125 2008Pages: 82, PDF Size: 2.57 MB
Page 6 of 82
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-2
Tachometer ....................................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Kickstarter .......................................3-8
Adjusting the shock absorber
assemblies ..................................3-8
Carrier .............................................3-9
Sidestand ........................................3-9
Ignition circuit cut-off system ........3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-10
Checking the engine idling
speed ........................................ 6-12
Adjusting the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the clutch lever free
play ........................................... 6-16Checking the front brake lever free
play ........................................... 6-17
Adjusting the brake pedal free
play ........................................... 6-17
Checking the shift pedal .............. 6-18
Adjusting the rear brake light
switch ....................................... 6-18
Checking the front brake pads and
rear brake shoes ...................... 6-19
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-21
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating
the cables ................................. 6-23
Checking and lubricating
the throttle grip and cable ......... 6-23
Checking and lubricating
the brake and clutch levers ...... 6-23
Checking and lubricating
the brake pedal ......................... 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-27U27SE0E0.book Page 1 Friday, February 22, 2008 8:54 AM
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DESCRIPTION
2-2
2
EAU10420
Right view
1
6
5
4
3
2
1. Carrier (page 3-9)
2. Air filter element (page 6-10)
3. Engine oil filler cap (page 6-9)
4. Brake pedal (page 3-6)
5. Kickstarter (page 3-8)
6. Shock absorber assembly spring preload adjusting ring (page 3-8)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17715
Periodic maintenance and lubrication chart NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel lineCheck fuel hoses for cracks or
damage.√√√√√
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√√√
4 Air filter elementClean.√√
Replace.√√
5ClutchCheck operation.
Adjust.√√√√√
6*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
EAU18660
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.Replace the brake hoses every four years and if cracked or damaged.
27*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
28*Air induction sys-
temCheck the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if
necessary.√√√√√
29*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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Page 42 of 82
PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
64. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
5. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the engine
oil filler cap.
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
6. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
7. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU37121
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
1. Remove panel B. (See page 6-6.)
2. Remove the air filter case cover by
removing the screws.
3. Remove the air filter element.
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil change quantity:
1.00 L (1.06 US qt, 0.88 Imp.qt)
1.“CD” specification
2.“ENERGY CONSERVING II”
1
2
1. Screw
2. Air filter case cover
2
11
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6 4. Remove the sponge material from
the air filter element.
5. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air on the
mesh side as shown. If the air filter
element is damaged, replace it.6. Clean the sponge material with
solvent, then squeeze the remain-
ing solvent out, and be sure to let
the sponge material dry before in-
stalling it into the air filter element.
If the sponge material is damaged,
replace it.
WARNING
EWA10430
Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
explosion, do not use gasoline orsolvents with a low flash point.CAUTION:
ECA15100
To avoid damaging the sponge ma-
terial, handle it gently and carefully,and do not twist it.
7. Install the sponge material into the
air filter element, and then install
the air filter element into the air fil-
ter case.CAUTION:
ECA10480
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) maybecome excessively worn.
8. Install the air filter case cover by in-
stalling the screws.
1. Air filter element
2. Sponge material
2
1
1. Air filter element
1
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Page 44 of 82
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
69. Check the hose at the bottom of
the air filter case for accumulated
dust or water, and if necessary,
drain it by removing the clamp, and
then removing the plug.
10. Install the plug into the check
hose, and then install the clamp.
11. Install the panel.
EAU44730
Checking the engine idling
speed The engine idling speed must be
checked as follows and, if necessary,
adjusted by a Yamaha dealer at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
Start the engine and warm it up for sev-
eral minutes at 1000–2000 r/min while
occasionally revving it to 4000–5000
r/min.
EAU21370
Adjusting the throttle cable
free play The throttle cable free play should mea-
sure 3.0–7.0 mm (0.12–0.28 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, adjust it as follows.NOTE:The engine idling speed must be cor-
rectly adjusted before checking and ad-justing the throttle cable free play.
1. Loosen the locknut.
1. Clamp
2. Air filter check hose plug
Engine idling speed:
1300–1500 r/min
1. Throttle cable free play
2. Locknut
3. Throttle cable free play adjusting nut
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Page 74 of 82
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2055 mm (80.9 in)
Overall width:
845 mm (33.3 in)
Overall height:
1125 mm (44.3 in)
Seat height:
760 mm (29.9 in)
Wheelbase:
1290 mm (50.8 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
1750 mm (68.9 in)Weight:With oil and fuel:
130.0 kg (287 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
123.7 cm³
Bore × stroke:
54.0 × 54.0 mm (2.13 × 2.13 in)
Compression ratio:
10.00 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
1.00 L (1.06 US qt, 0.88 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
12.0 L (3.17 US gal, 2.64 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
AC26-6/1Spark plug (s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
68/20 (3.400)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
43/14 (3.071)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/14 (2.643)
2nd:
32/18 (1.778)
3rd:
25/19 (1.316)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
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Page 79 of 82
INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-27
Brake and clutch levers,
checking and lubricating ..................... 6-23
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever ............................................. 3-5
Brake pads and shoes, checking.......... 6-19
Brake pedal ............................................ 3-6
Brake pedal, checking and
lubricating ........................................... 6-24
Brake pedal free play, adjusting ........... 6-17CCables, checking and lubricating .......... 6-23
Care ........................................................ 7-1
Carrier..................................................... 3-9
Catalytic converters ................................ 3-8
Centerstand and sidestand,
checking and lubricating ..................... 6-24
Clutch lever............................................. 3-5
Clutch lever free play, adjusting ........... 6-16DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-22
Drive chain slack .................................. 6-21EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-12
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-2
FFront brake lever free play, checking .... 6-17
Front fork, checking...............................6-25
Fuel ......................................................... 3-7
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-3
Fuel tank cap........................................... 3-6
Fuse, replacing...................................... 6-28HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-29
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-10
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-8MMain switch/steering lock ........................ 3-1
Matte color, caution .................................7-1
Model label .............................................. 9-2NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-6
Parking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart.....................................6-2
Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-18SSafety information ................................... 1-1
Self-diagnosis device .............................. 3-3
Shifting .................................................... 5-2
Shift pedal ............................................... 3-5
Shift pedal, checking............................. 6-18
Shock absorber assemblies, adjusting ... 3-8
Sidestand ................................................ 3-9
Spark plug, checking .............................. 6-7
Specifications.......................................... 8-1
Speedometer unit ................................... 3-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-26
Storage ................................................... 7-3
Swingarm pivots, lubricating ................. 6-25TTachometer............................................. 3-3
Tail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-12
Throttle grip and cable,
checking and lubricating ..................... 6-23
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting chart ........................... 6-37
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-31
Turn signal switch ................................... 3-4VValve clearance .................................... 6-13
Vehicle identification number .................. 9-1
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