YAMAHA YD110 2005 Manual PDF

1. Maximum level mark
vf/kdre Lrj dk fu'kku
2. Minimum level mark
U;wure Lrj dk fu'kku
Battery
cSV~jh
1. Battery is located inside the
L.H. side panel (for removal &
installation of L.H. side panel
please refer page 6-7).
cSV~jh ckb± rjQ ds iSuy esa fLFkr gS
¼ckb± vksj ds iSuy dks gVkus o yxkus
ds fy, Ñi;k i "B la±ñ
6-7
dks ns[ksa½
2. Open the lid.
^fyM* dks [kksy ysaA
3. Check the level of the battery
electrolyte and make sure that
the terminals are tight.3.
cSV~jh ds ^bysDVªksykbZV* ds Lrj ¼ysoy½
dh tk¡p djsa vkSj lqfuf'pr djsa dj
ysa fd cSV~jh ds V£euYl vPNh rjg
ls dls gq, gksaA
Top up with distilled water if the
electrolyte level is low.;fn ^bysDV ªksykbZV* dk Lrj de gks rks
bls Åij rd fMfLVYM okWVj* ls Hkj nsaA CAUTION :
When inspecting the battery, be
sure the breather hose is routed
correctly. If the breather hose is
positioned in such a way as to cause
battery electrolyte or gas to exit
onto the frame, structural and
cosmetic damage to the
Motorcycle can occur. lko/kkuh %cSV~jh dh tk¡p djrs le; ;g lqfuf'pr
dj ysa fd ^czhnj gkst+* lgh ekxZ ij
dke dj jgk gksA ;fn ^czhnj gkst*+ dks
bl rjg ls j[kk x;k gS fd cSV~jh dk
*bysDVªksykbZV* vFkok bldh xSl ckgj
fudydj Ýse ij vk tk,] blls
eksVjlkbfdy dh cukoV rFkk lqanjrk
dk uqdlku gks ldrk gSA
6.33
Wheel bearingsifg, dh cs;¯jxIf there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a YMI dealer
inspect the wheel bearings.;fn vxys rFkk fiNys ifg, ds ^gc* esa
fdlh rjg dk ^Iys* gS vFkok ifg;k lgh
rjhds ls ugha ?kwerk gS rks okbZñ,eñvkbZñ
Mhyj ls ifg, ds cs;¯jXl dh tk¡p djus
dks dgsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
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1 MAX
2 MIN
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Antidote
fo"k uk'kd %
EXTERNAL: Flush with water.ckgjh ¼okg~;½ %
ikuh ls vPNh rjg ls
/kks ysaA
INTERNAL: Drink large quantities
of water or milk. Follow with milk
of magnesia, beaten egg, or
vegetable oil. Call a physician
immediately.vkarfjd %
cgqr vf/kd ek=kk esa ikuh
vFkok nw/k ih ysaA ckn esa lQsn feV~Vh
;qDr nw/k] QsaVk gqvk vaMk vFkok ouLifr
rsy dk lsou djsaA fpfdRld dks rqjar
cqyk ysaA
EYES: Flush with water for 15
minutes and get prompt medical
attention Batteries produce
explosive gases. Keep sparks,
flame, cigarettes etc., away.
Ventilate when charging or using
in an enclosed space. Always
shield your eyes when working
near batteries. KEEP OUT OF
REACH OF CHILDREN.
vk¡[kas % vk¡[kksa dks
15
feuV rd ikuh ls
vPNh rjg ls /kks,a vkSj tYnh ls MkDVj
dks fn[kk,aA cSV~jh] ls foLQksVd xSsl
fudyrh gS] fpaxkjh vkx dh yiV ¼ykS½
rFkk flxjsV bR;kfn ls bls nwj j[ksaA
can LFkku ij bls pkt+Z djrs le;
vFkok iz;ksx djrs le; gok ds vkus&tkus
ds LFkku dks [kqyk j[ksaA cSV~jh ds ut+nhd
dke djrs le; ges'kk viuh vk¡[kksa dks
gh j[ksaA
ENSURE THAT BATTERY ELECTROLYTE LEVEL IS MAINTAINED BETWEEN
MAX. AND MIN. MARKS. IF REQUIRED, ADD DISTILLED WATER ONLY
6.34
WARNINGBattery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric acid.
Avoid contact with skin, eyes or
clothing. psrkouhcSV~jh dk ^bysDV ªksykbZV* fo"kSyk vkSj
[krjukd gksrk gS ftlds laidZ esa vkuss
ij rst tyu bR;kfn gksrh gSA blesa
lY¶;wfjd vEy gksrk gSA bls Ropk]
vk¡[kksa rFkk diM+ksa ds lkFk laidZ gksus ls
cpk,aAPERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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Replenishing the battery fluidcSV~jh esa nzo ¼¶Y;wM½ dks iqu% HkjukA poorly maintained battery will
corrode and discharge quickly. The
battery fluid should be checked at
least once a month. The level
should be between the minimum
level and maximum level marks.
Use only distilled water if refilling
is necessary.lgh rjg ls ns[kHkky u djus ij cSV~jh
tax idM+ ysrh gS vkSj tYnh fMLpkt+Z gks
tkrh gSA cSV~jh ds nzo dks eghus esa de
ls de ,d ckj vo'; tk¡p ysuk pkfg,A
nzo dk Lrj ¼ysoy½ U;wre rFkk vf/kdre
fpUgksa ds e/; gksuh pkfg,A bls fQj ls
Hkjus ds fy, dsoy fMfLVYM okWVj dk
iz;ksx djsaA CAUTION :Normal tap water contains
minerals which are harmful to a
battery; therefore, refill only with
distilled water.
lko/kkuh %
Vadh ds lk/kkj.k ikuh esa [kfut inkFkZ
gksrs gSaA tks cSV~jh ds fy, gkfudkjd gks
ldrs gSaA blfy, dsoy fMfLVYM okWVj
ls gh bls iqu% HkjsA
WARNING
psrkouhbl ckr dk /;ku j[ksa fd cSV~jh dk nzo
eksVjlkbfdy dh pSu ij u fc[kjus
ik,A cSV~jh dk ¶Y;wM pSu dks det+ksj
dj ldrk gS] ftlls pSu dh dke djus
dh fe;kn de gks ldrh gS vkSj laHkor%
blls dksbZ nq?kZVuk Hkh ?kV ldrh gSA
lqfuf'pr djsa fd ^bysDV ªksykbZV* dk Lrj U;wure rFkk vf/kdre fu'kkuksa ds chp esa gh jgsA
;fn t+:jr iM+s rks dsoy ^fMfLVYM okWVj* dk gh iz;ksx djsaA
6.35
Take care not to spill battery fluid
on the chain causing shorter chain
life and possibly result in an
accident.
PERIODIC MAINTENANCE AND MINOR REPAIR
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Battery storagecSV~jh dk HkaMkj.k ¼LVkssjsst½ %1. When the Motorcycle will not be
used for a month or longer,
remove the battery, fully charge
it and store it in a cool, dry place.
Completely recharge the battery
before reinstallation.
;fn eksVjlkbfdy dks ,d eghus ;k
mlls vf/kd le; rd iz;ksx ugha
fd;k tk jgk gks rks cSV~jh dks ckgj
fudky ysa] bls iwjh rjg ls pkt+Z djsa
vkSj BaMs rFkk lw[ks LFkku ij ^laHkky*
¼LVksj½ dj j[ksaA iqu% yxkus ls igys
bls iw.kZr;k nqckjk ls pkt+Z djsaA
2. If the battery will be stored for
longer than two months, check
the specific gravity of the fluid
at least once a month and fully
recharge the battery when it is
too low.
;fn cSV~jh dks nks eghus ls vf/kd
le; ls ^LVksj* djds j[kk x;k gks rks
eghus esa de ls de ,d ckj blds
nzo ds vkisf{kd ?kuRo ¼LisfLQd xzsfoVh½
dh tk¡p dj ysaa vkSj ;fn cgqr T;knk
de yxs rks cSV~jh dks iw.kZr;k pkt+Z
djsaA
3. Always make sure the
connections are correct when
putting the battery back in the
motorcycle. Make sure the
breather hose is properly
connected and is not
damaged or obstructed.
tc Hkh cSVjh dks nqckjk yxk;sa ;g
lqfuf'pr dj ysa fd cSV~jh ds dusD'ku
lgh rjhds ls yxs gksaA ;g Hkh
lqfuf'pr djsaa fd czhnj gkst+ dks Bhd
rjhds ls yxk;k ¼dusDV½ x;k gks
vkSj ;g {kfrxzLr vFkok :dk gqvk u
gksA
6.36
1. Main fuse
eq[; ¶;wt+ ¼eSu&¶;wt+½
Fuse replacement¶;wt+ dks cnyukThe fuse is located behind panel
A. (See page 6-7 for panel remove
and installation procedures.)^¶;wt+* iSuy ^,* ds ihNs yxk gksrk gSA
iSuy dks yxkus vkSj gVkus dh izfØ;k ds
fy, i "B la[;k
6-7
dks ns[ksa½A
If the fuse is blown, turn off the
main switch. Install a new fuse of
proper amperage. Turn on the
switches and see if the electrical
device operates. If the fuse
immediately blows again, consult
a YMI dealer.
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1. Bulb holder cover
cYc gksYMj dk doj
Headlight bulb replacementgSM ykbZV ds cYc dks cnyukIf the headlight bulb burns out,
replace the bulb as follows;fn gSM ykbZV dk cYc [kjkc gks tkrk gS
rks bls uhps nh xbZ fof/k ls cny nsa %1. Remove the two screws from
the bezel assy of the headlight.
ct+y vlsEcyh ds nks isapks dks [kksy
dj gVk ysaA
2. Unscrew the bulb holder from
reflector assy.
cYc gksYMj dks fjQysDVj&vlsEcyh
esa ls [kksydj fudky ysaA
CAUTION :Do not use fuse of higher
amperage rating than those
recommended. Substitution of a
fuse of improper rating can
cause extensive electrical
system damage and possibly a
fire. lko/kkuh %izLrkfor fd;s x;s ¶;wt+ ds vfrfjDr]
dksbZ nwljk mPp ,aih;j ek=kk dk ¶;wt+
iz;ksx u djsaA fodYi ds :i esa vuqfpr
ek=kk dk ¶;wt+ fctyh ds foLr r iz.kkyh
dks uqdlku igqapk ldrk gS vkSj laHkor%
blls vkx Hkh yx ldrh gSA
Specified fuse
fufnZ"V fd;k x;k ¶;wt
: 10A
+
;fn ¶;wt+ mM+ x;k gks] rks eSu fLop dks
?kqekdj can dj nsa vkSj l£dV dks tk¡p
ds fy, can dj nsaA leqfpr ^,Eih;j* dk
u;k ¶;wt yxk;saA cVuksa dk ?kqek,a vkSj
ns[ksa fd D;k fctyh ds lalk/ku Bhd rjg
ls dke dj jgs gSaA ;fn rqjar ¶;wt+ fQj
ls mM+ tkrk gS rks okbZñ,eñvkbZñ Mhyj ls
fQj ls lEidZ djsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
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6.37
1
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1. Bulb
cYc
WARNINGKeep flammable products and
your hands away from the bulb
while it is on, as it is hot. Do not
touch the bulb until it cools
down. psrkouh %ftl le; cYc ty jgk gks vkSSj xeZ gks
rks Toyu'khy oLrqvksa vkSj vius gkFkksa dks
blls nwj j[ksaA ml oDr rd cYc dks
gkFk u yxk,a tc rd ;g BaMk u gks
tk,A
1. Bulb holder
cYc gksYMj
3. Remove the defective bulb.

[kjkc+ cYc dks ckgj fudky ysaA
4. Put a new bulb into position
and secure it in place with the
bulb holder.
u;s cYc dks mfpr LFkku ij yxk,a
vkSj cYc gksYMj ds lkFk mls lqjf{kr
LFkku ij j[k nsaA
5. Install the Bezel Assy.
ct+y vlsEcyh dks yxk,aA
6. If the headlight beam
adjustment is necessary, ask
a YMI dealer to make
adjustment.
;fn gSMykbZV dh che dh ,M~tLVesaV
djuk vko';d gks rks okbZñ,eñvkbZñ
Mhyj ls bls ^,M~tLV* djus dks
dgasA
6.38
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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1
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1. Indicator Screw
baMhdsVj ds isp
Turn signal and taillight bulb
replacement
?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh
^ykbV* dss cYc dks cnyukA1. Remove the screw and the
lense.
isapks vkSj ySal dks [kksydj vyx dj
ysaA
2. Push the bulb inward and turn
it counterclockwise.
cYc dks vanj dh rjQ nck,a vkSj
bls ckb± ls nkb± vksj ?kqek,aA
3. Place a new bulb inward and
turn it clockwise until it
engages into the socket.
1. Taillamp Screws (x 2)
ihNs ds ySai ds isap
(× 2 )
CAUTION :Do not overtighten the screws as
the lense may break. lko/kkuh %isapks dks t:jr ls T;knk u dls vU;Fkk
ySal VwV ldrk gSA3.
lkWdsV esa u;k cYc yxk nsaaA cYc dks
vanj dh rjQ nck,a vkSj blss nkb± ls
ckb± vksj rc rd ?kqek,a tc rd ;g
lkWdsV ds vanj Bhd rjg ls cSB u
tk,A
4. Install the lense and the
screws.
ySal vkSj isapks dks fQj ls yxk nsaA
6.39
PERIODIC MAINTENANCE AND MINOR REPAIR
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1. Brake cable adjusting nut
czsd dh rkj dk ,M~t¯LVx uVA
1. Place the Motorcycle on the
centerstand.eksVjlkbfdy dks chp okys LVS.M ij
yxkdj [kM+k djsaA
2. Fully loosen the brake cable
adjusting nut at the wheel hub
and remove the cable from the
brake cam lever.
ifg, ds gc ij yxs czsd dh rkj ds
,M~t¯LVx uV dks iwjk [kksy ysa vkSj
rkj ¼dscy½ dks cszd ds dSe yhoj esa
ls ckgj fudky ysaA
Front wheel removalvxys ifg, dks gVkuk WARNING It is advisable to have a YMI
dealer service the wheel.
 Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd okbZñ,eñvkbZñ Mhyj
ls gh ifg, dh ^l£ol* djkbZ tk,A

eksVjlkbfdy dks lqjf{kjr rjhds ls
lgkjk nsa rkfd bls iyV dj fxjus
dk [krjk u jgsA
6.40
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1. Stopper
LVkWij
Front wheel installationvxys ifg, dks yxkukWhen installing the front wheel,
reverse the removal procedure.tc vxys ifg, dks yxkuk gks rks ifg;k
gVkus dh ^izfØ;k* dks myV nsaA
fuEufyf[kr rF;ksa ij /;ku nsaA1. Make sure the slot in the brake
shoe plate fits over the stopper
on the front fork outer tube.
;g lqfuf'pr dj ysa fd czsd dh
'kw&IysV esa cuk gqvk LykWV] vxys
QksdZ dh ckgjh V~; c ij yxs LVkWij
ds lkFk ^fQV* ¼Bhd rjg ls cSB tk,½
gks tk,A
1. Cotter pin
dkWij fiu
2. Axle nut
,Dly uV
5. Remove the cotter pin and axle
nut.
dkWVj fiu rFkk ,Dly uV dks [kkssydj
ckgj fudky ysaA
6. Remove the wheel axle. Make
sure the Motorcycle is properly
supported.
ifg, ds ,Dly dks ckgj fudky ysaA
lqfuf'pr djsa fd eksVjlkbZfdy dks
mfpr lgkjk feyrk jgsA
1. Clip
fDyi
2. Speedometer cable
LihM+¨ehVj dscy
4. Remove the speedometer
cable from the front wheel side.
First remove the clip and then
pull the cable out.
LihM+¨ehVj dscy d¨ vxys ifg;s
ls gVk;saA igys fDyi d¨ gVk;sa
v©j mlds ckn dscy d¨ [khpsaA
6.41
PERIODIC MAINTENANCE AND MINOR REPAIR
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1
2
1
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Rear wheel removalfiNys ifg, dks gVkuk
WARNING
 It is advisable to service the
wheel by YMI dealer.
 Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh
mi;qDr ;gh gS fd ifg, dh ^l£ol*
okbZñ,eñvkbZñ Mhyj ls gh djkbZ tk,A

eksVjlkbfdy dk lqjf{kr rjhds ls
lgkjk nsdj [kM+k djsaA rkfd bls
iyV dj fxjus dk [krjk u jgsA
Axle nut torque
,Dly ds uV dk VkdZ %
33 ft.-lb (4.55 m-kg)
2. Make sure the axle nut is
properly torqued and a new
cotter pin is installed.
;g lqfuf'pr djsa fd ,Dly ds uV
dks lgh rjhds ls dlk
gqvk gks vkSj
ml ij u;k dkWVj fiu yxk gksA
WARNINGAlways use a new cotter pin. psrkouhges'kk dkWVj fiu dk iz;ksx djsaA3. Adjust the free play in the brake
lever.
czsd yhoj ds Ýh&Iys dks ,M~tLV
djsaA
1. Nut
uV
2. Cotter pin
dkWVj fiu
3. Tension bar
Vsa'ku ckj
1. Place the Motorcycle on the
centerstand.
eksVjlkbfdy dks chp ds LVS.M ij
[kM+k djsaA
2. Remove the cotter pin and nut.
Then remove the tension bar
from the brake shoes plate.
dkWVj fiu vkSj uV dks gVk nsaA mlds
ckn 'kw&IysV esa ls ^Vsa'ku&ckj* dks
ckgj fudky ysaA
6.42
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
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