maintenance YAMAHA YD110 2007 Service Manual

1. Bulb
cYc
WARNINGKeep flammable products and
your hands away from the bulb
while it is on, as it is hot. Do not
touch the bulb until it cools
down. psrkouh %ftl le; cYc ty jgk gks vkSSj xeZ gks
rks Toyu'khy oLrqvksa vkSj vius gkFkksa dks
blls nwj j[ksaA ml oDr rd cYc dks
gkFk u yxk,a tc rd ;g BaMk u gks
tk,A
1. Bulb holder
cYc gksYMj
3. Remove the defective bulb.

[kjkc+ cYc dks ckgj fudky ysaA
4. Put a new bulb into position
and secure it in place with the
bulb holder.
u;s cYc dks mfpr LFkku ij yxk,a
vkSj cYc gksYMj ds lkFk mls lqjf{kr
LFkku ij j[k nsaA
5. Install the Bezel Assy.
ct+y vlsEcyh dks yxk,aA
6. If the headlight beam
adjustment is necessary, ask
a YMIS dealer to make
adjustment.
;fn gSMykbZV dh che dh ,M~tLVesaV
djuk vko';d gks rks
okbZñ,eñvkbZñ,lñ Mhyj ls bls
^,M~tLV* djus dks dgasA
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1. Indicator Screw (x 2)
baMhdsVj ds isp
(x 2)
Turn signal and taillight bulb
replacement?kqekonkj ladsrd ¼flXuy½ rFkk fiNyh
^ykbV* dss cYc dks cnyukA1. Remove the screw and the
lense.
isapks vkSj ySal dks [kksydj vyx dj
ysaA
2. Push the bulb inward and turn
it counterclockwise.
cYc dks vanj dh rjQ nck,a vkSj
bls nkb± ls ckb± vksj ?kqek,aA
3. Place a new bulb inward and
turn it clockwise until it
engages into the socket.
1. Taillamp Screws (x 2)
ihNs ds ySai ds isap
(× 2 )
CAUTION :Do not overtighten the screws as
the lense may break. lko/kkuh %isapks dks t:jr ls T;knk u dls vU;Fkk
ySal VwV ldrk gSA3.
lkWdsV esa u;k cYc yxk nsaaA cYc dks
vanj dh rjQ nck,a vkSj blss ckb± ls
nkb± vksj rc rd ?kqek,a tc rd ;g
lkWdsV ds vanj Bhd rjg ls cSB u
tk,A
4. Install the lense and the
screws.
ySal vkSj ispkas dks fQj ls yxk nsaA
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1. Brake cable adjusting nut
czsd dh rkj dk ,M~t¯LVx uVA
1. Place the Motorcycle on the
centerstand.eksVjlkbfdy dks chp okys LVS.M ij
yxkdj [kM+k djsaA
2. Fully loosen the brake cable
adjusting nut at the wheel hub
and remove the cable from the
brake cam lever.
ifg, ds gc ij yxs czsd dh rkj ds
,M~t¯LVx uV dks iwjk [kksy ysa vkSj
rkj ¼dscy½ dks cszd ds dSe yhoj esa
ls ckgj fudky ysaA
Front wheel removalvxys ifg, dks gVkuk WARNING• It is advisable to have a YMIS
dealer service the wheel.
• Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh•
mi;qDr ;gh gS fd okbZñ,eñvkbZñ,lñ
Mhyj ls gh ifg, dh ^l£ol* djkbZ
tk,A
•
eksVjlkbfdy dks lqjf{kjr rjhds ls
lgkjk nsa rkfd bls iyV dj fxjus
dk [krjk u jgsA
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1. Stopper
LVkWij
Front wheel installationvxys ifg, dks yxkukWhen installing the front wheel,
reverse the removal procedure.tc vxys ifg, dks yxkuk gks rks ifg;k
gVkus dh ^izfØ;k* dks myV nsaA
fuEufyf[kr rF;ksa ij /;ku nsaA1. Make sure the slot in the brake
shoe plate fits over the stopper
on the front fork outer tube.
;g lqfuf'pr dj ysa fd czsd dh
'kw&IysV esa cuk gqvk LykWV] vxys
QksdZ dh ckgjh V~; c ij yxs LVkWij
ds lkFk ^fQV* ¼Bhd rjg ls cSB tk,½
gks tk,A
1. Cotter pin
dkWij fiu
2. Axle nut
,Dly uV
5. Remove the cotter pin and axle
nut.
dkWVj fiu rFkk ,Dly uV dks [kkssydj
ckgj fudky ysaA
6. Remove the wheel axle. Make
sure the Motorcycle is properly
supported.
ifg, ds ,Dly dks ckgj fudky ysaA
lqfuf'pr djsa fd eksVjlkbZfdy dks
mfpr lgkjk feyrk jgsA
1. Clip
fDyi
2. Speedometer cable
LihM+¨ehVj dscy
4. Remove the speedometer
cable from the front wheel side.
First remove the clip and then
pull the cable out.
LihM+¨ehVj dscy d¨ vxys ifg;s
ls gVk;saA igys fDyi d¨ gVk;sa
v©j mlds ckn dscy d¨ [khpsaA
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Rear wheel removalfiNys ifg, dks gVkuk
WARNING
• It is advisable to service the
wheel by YMIS dealer.
• Securely support the
Motorcycle so there is no
danger of it falling over. psrkouh•
mi;qDr ;gh gS fd ifg, dh ^l£ol*
okbZñ,eñvkbZñ,lñ Mhyj ls gh djkbZ
tk,A
•
eksVjlkbfdy dk lqjf{kr rjhds ls
lgkjk nsdj [kM+k djsaA rkfd bls
iyV dj fxjus dk [krjk u jgsA
Axle nut torque
,Dly ds uV dk VkdZ %
33 ft.-lb (4.55 m-kg)
2. Make sure the axle nut is
properly torqued and a new
cotter pin is installed.
;g lqfuf'pr djsa fd ,Dly ds uV
dks lgh rjhds ls dlk
gqvk gks vkSj
ml ij u;k dkWVj fiu yxk gksA
WARNINGAlways use a new cotter pin. psrkouhges'kk dkWVj fiu dk iz;ksx djsaA3. Adjust the free play in the brake
lever.
czsd yhoj ds Ýh&Iys dks ,M~tLV
djsaA
1. Nut
uV
2. Cotter pin
dkWVj fiu
3. Tension bar
Vsa'ku ckj
1. Place the Motorcycle on the
centerstand.
eksVjlkbfdy dks chp ds LVS.M ij
[kM+k djsaA
2. Remove the cotter pin and nut.
Then remove the tension bar
from the brake shoes plate.
dkWVj fiu vkSj uV dks gVk nsaA mlds
ckn 'kw&IysV esa ls ^Vsa'ku&ckj* dks
ckgj fudky ysaA
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1. Rear axle
fiNyk ,Dly
4. Remove the axle nut cotter pin
and the axle nut.
,Dly ds uV vkSj ,Dly&uV ds
dkWVj&fiu dks [kksydj ckgj fudky
ysaA
5. Pull out the rear axle.
fiNys ,Dly dks ckgj dh rjQ [khapsA
6. Remove the wheel assembly.
ifg, dh vlsEcyh dks ckgj fudky
ysaA
1. Axle nut
,Dly&uV
2. Cotter pin
dkWVj fiu
3. Brake rod
czsd&jkWM ¼czsd dh NM+½
4. Brake adjusting nut
czsd dk ,M~t¯LVx&uV
3. Remove the brake adjusting
nut and brake rod from the
brake cam lever.
czsd ds dSe&yhoj esa ls czsd dk
,M~t¯LVx uV vkSj czsd dh NM+ ¼jkWM½
dks ckgj fudky ysaA
ALWAYS USE YAMAHA GENUINE SPARE PARTSges'kk ^;kekgk* ds vlyh iqtkZsa dk iz;ksx djsaA
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Rear wheel installationfiNys ifg, dks yxkuk1. Install the rear wheel and the
axle.
fiNys ifg, vkSj ,Dly dks yxk;saA
2. Install the axle nut.
,Dly ds uV dks yxk;saA
3. Insert the brake rod into the
brake cam lever and install the
brake free play adjusting nut.
czsd dh NM+ dks cszd ds dSe yhoj esa
cSBk,a ¼Mkysa½ vkSj ^czsd Ýh Iys ,M~t¯LVx
uV dks* ogka yxk nsaA
4. Install the tension bar on to the
brake shoe plate and tighten
the tension bar nut to the
specified tightening torque.
czsd 'kw IysV ij Vsa'ku ckWj dks yxk;sa
rFkk dk Vsa'ku ckWj uV dks fu£n"V
VkdZ ij dl nsaA
5. Take the Motorcycle off the
centerstand.
eksVjlkbfdy dks lsaVj LVS.M ls uhps
mrkj nsaA
Specified torque
fu£n"V VkdZ %
Tension bar nut
Vsa'ku&ckj dk uV %
14 ft-lb (1.9 m•kg)
Axle nut
,Dly uV %
65 ft-lb (9.05 m•kg)
6. Tighten the axle nut to the
specified tightening torque.
Then install a new cotter pin.
,Dly ds uV dks fu£n"V VkdZ rd ys
tkdj vPNh rjg ls dl nsaA
rRi'pkr~ u;k dkWVj fiu yxk,aA
WARNINGAlways use a new cotter pin. psrkouhges'kk u;s dkWVj&fiu dk iz;ksx djsaA7. Adjust the rear brake pedal free
play. (See page 6-23)
fiNyh czsd&iSMy dh Lora=k ¼Ýh½ Iys
dks ,M~tLV djsaA
¼i "B la[;k
6-23
ns[ksaa½
WARNINGCheck the operation of the brake
light after adjusting the rear
brake. psrkouhfiNyh czsd dks ,M~tLV djus ds ckn
czsd ykbV dh dk;Z&iz.kkyh dh tk¡p djsaA
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TroubleshootingleL;k lek/kkuAlthough YMIS Motorcycle receive
a rigid inspection before shipment
from the factory, trouble may occur
during operation. Any problem in
the fuel, compression, or ignition
systems can cause poor starting
and loss of power. The
troubleshooting chart describes a
quick, easy procedure for making
checks. If your Motorcycle requires
any repair, bring it to a YMIS dealer.
The skilled technicians at a YMIS
dealership have the tools,
experience, and know-how to
properly service your Motorcycle.
Use only genuine YAMAHA parts
on your Motorcycle. Imitation
parts may look like YAMAHA
parts, but they are often inferior.
Consequently, they have a
shorter service life and can lead
to expensive repair bills.;|fi eksVjlkbfdy dks ;kekgk ds dkj[kkus
ls ckgj fudyus ls igys dM+h
tk¡p&iM+rky ls xqt+juk iM+rk gS] fQjHkh dk;Z ds nkSjku fnDdr vk ldrh gSA
b±/ku] daizs'ku vFkok ngu&iz.kkyh] ¼bXuh'ku
flLVe½ esa vkus okyh leL;k] vuqi;qDr
LVk²Vx vkSj 'kfDr ¼ikWoj½ ds àkl ¼{k;½
dk dkj.k cu ldrh gSA
leL;k&lek/kku pkVZ] lgh rjg ls tk¡p
djus dh rst] o vklku izfØ;k dh O;k[;k
djrk gSA ;fn vkidh eksVjlkbfdy dks
fdlh rjg dh ejEer dh t:jr iMs+ rks
bls okbZñ,eñvkbZñ,lñ Mhyj ds ikl ys
tk,aA okbZñ,eñvkbZñ,lñ Mhyj dh odZ'kki
ds dq'ky VsDukhf'k;uksa ds ikl vkidh
eksVjlkbfdy dh lgh rjhds ls l£ol
djus ds fy, vkSt+kj] vuqHko o tkudkjh
ekStwn jgrh gSA
viuh eksVjlkbfdy ds fy, dsoy ;kekgk
ds vlyh iqtksZa dk iz;ksx djsaA nks"kiw.kZ
iqtsZ ¼ikV~Zl½ ;kekgk iqtksZa dh rjg gh
fn[kkbZ ns ldrs gSa] ijarq izk;% ;g fuEu
DokfyVh ds gksrs gSaA lkFk gh os
+¼iqtsZ@ikV~Zl½ cgqr de le; rd Bhd
ls dke dj ikrs gSa vkSj ekssVjlkbfdy
dh ejEer ¼fjis;¯jx ½ ds fcy dks T;knk
[kphZyk gh cukrs gSaA
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Enough fuel
Go to compression check
No fuel
Supply fuel
Engine doesn’t start, go to
compression check.
There is compression
Go to Ignition check.
No compression
Ask YMIS dealer to inspect.
Wipe clean with dry cloth
and correct spark plug
or replace spark plug.
Wet
Open the throttle halfway
and start the engine.If Engine does not start
Contact YMIS dealer.
Ask YMIS
dealer to inspect.
Dry with
Black Soot
Check if there is fuel
in the fuel tankUse kick starter.Remove spark
plug and check
electrode.
Troubleshooting chart - For Starting
WARNINGNever Check the fuel system while smoking or in the vicinity of an open flame.
1. Fuel
2. Compression
3. Ignition
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leL;k&lek/kku pkVZ & 'kq:vkr ds fy,
psrkouh
dHkh Hkh vkx dh ykS ¼¶yse½ ds fudV vFkok flxjsV ihrs le; b±/ku dh iz.kkyh dh tk¡p u djssaA
1.b±/ku
2.daizs'ku
3.Toyu ¼bXuh'ku½
i;kZIr b±/ku
vc daizs'ku dh tk¡p djsaA
b±/ku ugha
gSA
b±/ku dh
lIykbZ djsaA
batu LVkVZ ugha gks jgk gSA daizszs'ku
dh tk¡p djsaA
daizs'ku gSA
bXuh'ku Toyu dh tk¡p djsaA
daizs'ku ugh gSA
okbZñ,eñvkbZñ,lñ Mhyj ls gh tk¡p
djus dkss dgsasA
lkQ] lw[ks diM+s ls iksaNs vkSj
LikWdZ Iyx dks Bhd djsaA
xhyk gS
FkzkWVy dks vk/kk [kksy ysa vkSj batu
dks LVkVZ djsaA;fn batu LVkVZ ugha gks jgk
gks rks okbZñ,eñvkbZñ,lñ Mhyj
ls laidZ djsaA
okbZñ,eñvkbZñ,lñ Mhyj ls
gh tk¡p djus dkss dgsasA
dkfyek fy, gq,
'kq"d gSA
b±/ku dh Vadh esa ekStwn b±/ku
dh tk¡p djssaAfdd LVkVZj dk iz;ksx
djsaALikWdZ Iyx dks ckgj
fudky ysa vkSj
bysDVªksM dh tk¡p djsaaA
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