5-2
1
2
3
45
6
7
8
9
10
11
Rear brake
Check operation, and correct if necessary.
Lubricate cable if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-20, 8-23
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-19
Control cables
Make sure that operation is smooth. Lubricate if necessary. 8-26
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4, 5-5, 5-6
Brake and shift pedals
Make sure that operation is smooth. Lubricate pedal pivoting points
if necessary.8-28
Brake levers
Make sure that operation is smooth. Lubricate lever pivoting points
if necessary.8-27
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments and switches
Check operation, and correct if necessary. 5-6
Battery
Check electrolyte level. Fill with distilled water if necessary. 5-6, 8-29
ITEM ROUTINE PAGE
8-5
1
2
3
4
5
6
78
9
10
11
EBU21864
General maintenance and lubrication chart
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201
*
Timing chain
Check chain tension.
Adjust if necessary.
√ √√√
2 Air filter element
Clean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
3
*
Clutch
Check operation and adjust if necessary.
√ √√√
4
*
Front brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√√√√√
Replace brake shoes. Whenever worn to the limit
5
*
Rear brake
Check operation and correct if necessary.
Check brake lever and pedal free play, and adjust
if necessary.
√√√√√
Replace brake shoes. Whenever worn to the limit
6
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
7
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
8
*
Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
9
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
