engine YAMAHA YXZ1000R 2016 Service Manual

8-9
8
EBU35070TIPInspect and service the vehicle more frequently if you drive aggressively or in severe conditions
such as rain, mud, sand or unusually dusty areas.
 Service the clutch system in similar fashion and at similar intervals to the brake system.
 The service items contained herein should not be considered exhaustive, therefore:
• have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals.
• replace any damaged or visibly worn part immediately. 21 *Drive shaft uni-
versal joint • Lubricate with lithium-soap-based grease.
√√√
22 *Engine mount • Check for cracks or damage.
• Check bolt tightness.
√√√
23 *Front and rear
axle boots • Check for cracks or other damage, and re-
place if necessary. √√
24 *Fittings and fas-
teners • Check all chassis fittings and fasteners.
• Correct if necessary.
√√√√√
NO. ITEM ROUTINE
INITIAL EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
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To install the panelPlace the panel in the original position, and
then install the quick fastener screws.EBU35433Engine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and replace
the filter at the intervals specified in the gen-
eral maintenance and lubrication chart.
To check the engine oil level1. Park the vehicle on a level surface.
2. Remove panel C (page 8-10). 3. Start the engine and warm it up to a nor-
mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.
TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level. 4. Remove the engine oil tank filler cap and
wipe the dipstick with a clean rag.
5. Insert the dipstick back into the oil tank
(without screwing it in), and then remove
it again to check the oil level.TIPThe engine oil level should be between the tip
of the dipstick and the maximum level mark.
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6. If the oil level is not between the tip of thedipstick and the maximum level mark,
add sufficient oil of the recommended
type to raise it to the correct level.
7. Install the engine oil tank filler cap.
8. Install the panel.
To change the engine oil 1. Park the vehicle on a level surface.
2. Remove panel C. (See page 8-10.) 3. Remove the engine oil tank cover by re-
moving the bolts.
4. Start the engine, warm it up for several minutes, and then turn it off.
5. Place an oil pan (or use a trough or funnel)
beneath the oil tank to collect the used
engine oil.
6. Remove the engine oil tank filler cap and
the cylinder head cap.1. Engine oil tank filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Tip of the engine oil dipstick
1
3
4
2
1. Engine oil tank cover
2. Bolt
1
2
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7. Remove the oil tank drain bolt and itsgasket to drain the engine oil from the oil
tank.
8. Place an oil pan under the engine to col- lect the used engine oil.
9. Remove the engine oil drain bolt and its gasket to drain the oil from the engine.
1. Engine oil tank filler cap
1. Cylinder head cap
1
1
1. Engine oil tank drain bolt
2. Gasket
2
1
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TIPA “ ” mark is stamped on the crankcase
near the engine oil drain bolt for easy identifi-
cation. 10. Install the engine oil drain bolt, engine oiltank drain bolt and their new gaskets,
and then tighten the bolts to the specified
torques. 11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) of
the recommended engine oil to the oil
tank, and then install and tighten the en-
gine oil tank filler cap and the cylinder
head cap.
12. Start the engine, warm it up for several minutes, and then turn it off.
13. Remove the engine oil tank filler cap, and then add sufficient oil of the recommend-
ed type to raise it to the maximum level
mark on the dipstick.1. Engine oil drain bolt
2. Gasket
3. “ ” mark
1 2
3
Tightening torques:Engine oil drain bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Engine oil tank drain bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf)
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank.
14. Install and tighten the engine oil tank filler
cap.
15. Start the engine, and then let it idle for several minutes while checking it for oil
leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
16. Turn the engine off, wait at least ten mi- nutes, and then check the oil level and
correct it if necessary.
17. Install the engine oil tank cover by install- ing the bolts.
18. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown.
Recommended engine oil:See page 10-1.
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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5. Drain the engine oil from the both the oiltank and the engine.TIPRefer to steps 2–9 of the “To change the en-
gine oil” section for the oil draining procedure. 6. Remove the oil filter cartridge with an oil
filter wrench. Make sure that the O-ring is
removed together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
1. Oil filter cartridge
2. Oil filter wrench
2
1
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8. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to the
specified torque with a torque wrench. 9. Install the drain bolts, and then add the
specified amount of the recommended
engine oil. Check the engine oil level and
the vehicle for oil leakage. Install the en-
gine oil tank cover and panel C.
TIPRefer to steps 10–18 of the “To change the
engine oil” section for the oil filling procedure.
1. O-ringTightening torque:Oil filter cartridge:17 Nm (1.7 m·kgf, 12 ft·lbf)
1
1. Torque wrench
1
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In order to prevent clutch slippage, do
not mix any chemical additives. TIPBe sure to wipe up any spilled oil. 7. Start the engine and drive the vehicle for
a few minutes to circulate the transmis-
sion oil.
8. Park the vehicle on a level surface, stop
the engine, and then check the transmis-
sion case for oil leakage.TIPIf oil is leaking confirm that the transmission
oil filler cap is properly installed and then have
a Yamaha dealer check the transmission. 9. Check the transmission oil level and cor-rect if necessary.
10. Install the panel.
EBU36050Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the general
maintenance and lubrication chart.
Checking the final gear oil level 1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
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EBU35110CoolantCheck the coolant level prior to each time you
operate the vehicle, and have a Yamaha deal-
er change the coolant every two years.
Checking the coolant level1. Park the vehicle on a level surface.
2. Remove the hood. (See page 8-10.)
3. Check the coolant level when the engine is cold (the coolant level will vary with en-
gine temperature).TIPThe coolant level in the coolant reservoir
should be between the minimum and maxi-
mum level marks.
4. If the coolant level is at or below the mini-mum level mark, remove the coolant res-
ervoir cap and add coolant to the
maximum level mark. NOTICE: If cool-
ant is not available, use distilled water
or soft tap water instead. Do not use
hard water or salt water since they are
harmful to the engine. If water has
been used instead of coolant, replace
it with coolant as soon as possible,
otherwise the cooling system will not1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1
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