engine YAMAHA YXZ1000R 2016 Repair Manual

9-2
9
7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.EBU32741StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs before storing the vehi-
cle.
After thoroughly cleaning the vehicle, prepare
for storage as follows:
1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or
another high-quality fuel stabilizer prod-
uct. Follow the instructions on the prod- uct label. Operate the vehicle for at least
5 minutes to distribute treated fuel
through the fuel system.
2. Remove the spark plugs and pour one ta- blespoon of fresh engine oil into each cyl-
inder and then re-install the spark plugs.
Remove the spark plug wires and ground
them. Operate the electric starter to turn
the engine over several times and coat
the cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering.
Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

10-1
10
EBU32750
SPECIFICATIONS
Dimensions:Overall length:3121 mm (122.9 in)
Overall width: 1626 mm (64.0 in)
Overall height:
1834 mm (72.2 in)
Wheelbase: 2300 mm (90.6 in)
Ground clearance: 330 mm (13.0 in)
Minimum turning radius:
6000 mm (236 in)Weight:Curb weight:685.0 kg (1510 lb)Noise and vibration level:Noise level (77/311/EEC):85.8 dB(A) at 4125 r/min (EUR,FRA,GBR)
Uncertainty of measurement: 3.0 dB(A) (EUR,FRA,GBR)
A-weighted sound power level:
100.0 dB(A) at 4125 r/min (EUR,FRA,GBR)
Uncertainty of measurement: 3.0 dB(A) (EUR,FRA,GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s² (EUR,FRA,GBR) Uncertainty of measurement:
0.0 m/s² (EUR,FRA,GBR)
Vibration on handle (EN1032, ISO5008): Will not exceed 2.5 m/s² (EUR,FRA,GBR)
Uncertainty of measurement: 0.2 m/s² (EUR,FRA,GBR)
Engine:Engine type:Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 3-cylinder
Displacement:
998 cm³
Bore × stroke:
80.0 × 66.2 mm (3.15 × 2.61 in)
Compression ratio: 11.3 : 1
Starting system:
Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
YAMALUBE
U2HC7LE0.book Page 1 Wednesday, October 7, 2015 12:09 PM

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)Transmission oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.31 L (0.33 US qt, 0.28 Imp.qt)
Radiator (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:
Wet element
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity: 34.0 L (8.98 US gal, 7.48 Imp.gal)Fuel injection:Throttle body:
ID mark:2HC1 00
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM

10-5
10
Wheel travel:432 mm (17.0 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
U1-H11L
Voltage, capacity: 12 V, 28.0 AhBulb voltage, wattage × quantity:Headlight:
LED
Tail/brake light: LED
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Parking brake indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light: LED Helmet/Seat belt indicator light:
14 V, 0.85 W × 2
Shift timing indicator light: LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse: 15.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 30.0 A
U2HC7LE0.book Page 5 Wednesday, October 7, 2015 12:09 PM

12-1
12
INDEX
AAccelerator pedal ......................................................... 4-16
Accelerator pedal, checking ........................................ 8-48
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter ......................................................................... 8-37
Air filter case hoses, cleaning ...................................... 8-41
Auxiliary DC jack .......................................................... 4-38
Axle boots .................................................................... 8-34BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-55
Brake and clutch fluid levels, checking ........................ 8-45
Brake fluid, replacing ...................................................8-47
Brake light switch, adjusting ........................................ 8-50
Brake pedal .................................................................. 4-17
Brake pedal, checking ................................................. 8-47
Brakes, Periodic maintenance ..................................... 8-43
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-50
Cargo bed .................................................................... 4-27
Cleaning ......................................................................... 9-1
Clutch pedal ................................................................. 4-17
Clutch pedal, checking ................................................ 8-47
Clutch, Pre-operation check .......................................... 5-3
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-33
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4Cup holders ................................................................. 4-26
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-30
Differential gear, Pre-operation check ........................... 5-7
Doors ........................................................................... 4-20
Drive mode, selecting .................................................... 6-7
Driver seat position ...................................................... 4-22
Drive shaft universal joint, lubrication .......................... 8-53
Drivetrain icon ................................................................ 4-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-15
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-28
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Flag pole bracket ......................................................... 4-28
Front and rear brake pads, checking ........................... 8-44
Fuel, Pre-operation check .............................................. 5-4
Fuel tank cap ............................................................... 4-19
Fuse, replacing ............................................................. 8-60GGlove compartment ..................................................... 4-23HHeadlight beam, adjusting ........................................... 8-63
Headlights .................................................................... 8-62
Helmet indicator light ..................................................... 4-6
U2HC7LE0.book Page 1 Wednesday, October 7, 2015 12:09 PM

12-2
12
Hood ............................................................................ 8-10IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting .............................................................. 8-59LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-15
Loading .......................................................................... 6-9MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-6
Maintenance chart, emission control system ................ 8-4
Model label .................................................................. 11-1
Multi-function meter unit ............................................... 4-6NNeutral indicator light ..................................................... 4-2OOn-Command drive knob ............................................ 4-15
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-10
Parking ........................................................................... 6-9
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-18
Parking brake lever free play, adjusting ....................... 8-49
Parking brake pads, checking ..................................... 8-44
Passenger handhold, Pre-operation check ................... 5-7 Pedal, lubrication ......................................................... 8-51
RRear knuckle upper and lower pivot, lubrication ......... 8-53
Reverse gear lock lever ............................................... 4-16
Reverse indicator light ................................................... 4-2SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-6
Seat belts ..................................................................... 4-23
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-20
Shift lever ..................................................................... 4-19
Shift lever operation and reverse driving ....................... 6-3
Shift lever, Pre-operation check .................................... 5-8
Shift timing indicator light .............................................. 4-3
Shock absorber assemblies, adjusting the front ......... 4-28
Shock absorber assemblies, adjusting the rear .......... 4-33
Spark arrester, cleaning ............................................... 8-42
Spark plugs, checking ................................................. 8-35
Specifications .............................................................. 10-1
Stabilizer bushes, checking ..........
............................... 8-51
Starting the engine ........................................................ 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-53
Steering wheel position ............................................... 4-22
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-24TTail/brake light ............................................................. 8-63
Tire, replacing .............................................................. 8-54
Tires, Pre-operation check ............................................ 5-8
Transmission oil ........................................................... 8-25
U2HC7LE0.book Page 2 Wednesday, October 7, 2015 12:09 PM