warning YAMAHA YXZ1000R 2021 Service Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: YXZ1000R, Model: YAMAHA YXZ1000R 2021Pages: 200, PDF Size: 4.96 MB
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pairs (front or rear) with tires of the same size
and type as the originals. Never replace just
one tire.
WARNING
EWB03390Installing improper tires on your Yamaha
YXZ1000E can affect handling and stabili-
ty. This can cause a loss of control. The tires listed below have been approved by
Yamaha Motor Manufacturing Corporation of
America for this model.
EBU33090Wheel installation1. Install the wheel and the nuts.
2. Lower the vehicle so that the wheel is on the ground.
3. Tighten the wheel nuts in a crisscross pattern to the specified torque.
WARNING
EWB03400Do not reverse the rims on your Yamaha
YXZ1000E to widen the track width. Install-
ing wheels improperly increases the risk of
wheel failure and accidents.
Front tire:Size:29 x 9.00R-14NHS
Manufacturer/model: MAXXIS/M917 / BIGHORN
Rear tire: Size:29 x 11.00R-14NHS
Manufacturer/model: MAXXIS/M918 / BIGHORN
Tightening torques:Front wheel nut:95 N·m (9.5 kgf·m, 70 lb·ft)
Rear wheel nut: 95 N·m (9.5 kgf·m, 70 lb·ft)
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EBU35232BatteryThis model is equipped with a 12–volt VRLA
(valve–regulated lead–acid) battery. There is
no need to check the electrolyte or to add dis-
tilled water. However, the battery lead con-
nections need to be checked and tightened,
and the battery terminals cleaned if corroded.
If the battery seems to have discharged, re-
charge it as soon as possible.
WARNING
EWB03410Avoid battery contact with skin, eyes, or
clothing. Shield eyes when working near
batteries. Keep out of reach of children.
You could be poisoned or severely burned
by the sulfuric acid in battery electrolyte. In
case of accidental contact with battery
electrolyte:
EXTERNAL: Flush with water.INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Get prompt
medical attention.
EYES: Flush with water for 15 minutes and
get prompt medical attention.
WARNING
EWB03420Batteries may produce explosive gases.
Ventilate when charging or using in a
closed space. Keep batteries away from
sparks, flames, cigarettes, or other sourc-
es of ignition. To remove the battery
1. Turn the key to “ ” (off).
2. Remove panel A. (See page 9-10.)
3. Remove the battery holding plate by re- moving the bolts.
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3. Install the battery holding plate by install-ing the bolts.
4. Install the panel.TIP Make sure the battery leads are installed as
shown.
Fully charge the battery before installing it.
EBU35244Jump-startingJump-starting the vehicle should be avoided.
The battery should be removed and charged
instead.
WARNING
EWB03430To avoid battery explosion and/or serious
damage to the electrical system:
Do not connect the negative lead of the
jumper cable to the negative terminal of
the battery.
Do not touch the positive lead of the
jumper cable to the negative lead.
Do not reverse the polarity of the jumper
cables when connecting to the batteries. However, if the vehicle must be jump-started,
proceed as follows.
1. Turn the key to “ ” (off).
2. Remove panel A. (See page 9-10.)
3. Remove the passenger seat cushion. (See page 5-21.)
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
1
2
3
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NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove panel A. (See page 9-10.)
3. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
Specified fuses: Main fuse:50.0 A
Fuel injection system fuse: 15.0 A
Headlight fuse: 15.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Sub radiator fan motor fuse: 30.0 A
Radiator fan motor fuse: 30.0 A
Backup fuse: 10.0 A
EPS fuse: 40.0 A
Accessory fuse: 15.0 A
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EBU37910Brake/tail lightThis model is equipped with an LED brake/tail
light, there are no replaceable bulbs.
If the brake/tail light does not come on, check
for a loose connection, check the fuses, and
then have a Yamaha dealer check the vehicle.EBU32700TroubleshootingAlthough Yamaha vehicles receive an inspec-
tion before shipment from the factory, trouble
may occur during operation. Any problem inthe fuel, compression, or ignition systems can
cause poor starting and loss of power. The
troubleshooting chart describes a quick, easy
procedure for making checks. If your vehicle
requires any repair, take it to a Yamaha deal-
er.
The skilled technicians at a Yamaha dealer-
ship have the tools, experience, and know-
how to properly service your vehicle. Use only
genuine Yamaha parts on your vehicle. Imita-
tion parts may look like Yamaha parts, but
they are often inferior. Consequently, they
have a shorter service life and can lead to ex-
pensive repair bills.
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.
1. Headlight beam adjusting screw
(b)
(a)
1
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Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIP Tap water can be used in an emergency. Ch ange to the recommended coolant as soon as
possible.
The engine will tend to overheat if the radiator is caked with mud, or if air was not properly bled
from the cooling system. Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
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EBU32720
CLEANING AND STORAGE
EBU35920CleaningFrequent, thorough cleaning of your vehicle
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.1. Before cleaning the vehicle: a. Block off the end of the exhaust pipeto prevent water entry. A plastic bag
and strong rubber band may be used.
b. Make sure the spark plugs and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do
not apply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure
to do the job. WARNING! Test the
brakes after washing. Apply the
brakes several times at slow speeds to
let friction dry the brakes. Wet brakes may have reduced stopping ability, in-
creasing the chance of an accident.
[EWB03471]
NOTICE: Excessive water pres-
sure may cause water seepage and
deterioration of wheel bearings,
brakes, transmission seals and electri-
cal devices. Many expensive repair
bills have resulted from improper high-
pressure detergent applications such
as those available in coin-operated car
washers.
[ECB00712]
4. Once the majority of the dirt has been hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy
for hard-to-get-at places.
5. Rinse the vehicle off immediately with
clean water and dry all surfaces with a
clean chamois towel or soft, absorbent
cloth.
6. Clean the seats with a vinyl upholstery cleaner to keep the covers pliable and
glossy.
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Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 432 mm (17.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhLights:Headlight:LED
Brake/tail light:
LED
Meter lighting: LED
Neutral indicator light: LED High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light:
LED
Parking brake indicator light: LED
Engine trouble warning light: LED
Differential gear lock indicator light:
LED
EPS warning light: LED
Helmet reminder light: 0.8 W
Seat belt reminder light:
0.8 W
Shift timing indicator light: LED
Fuses:Main fuse:
50.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: 40.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 10.0 A
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INDEX
AAccelerator pedal ......................................................... 5-18
Accelerator pedal, checking ........................................ 9-50
Accelerator pedal, Pre-operation check ........................ 6-7
Air filter ......................................................................... 9-39
Air filter case hoses, cleaning ...................................... 9-43
Auxiliary DC jack .......................................................... 5-43
Axle boots .................................................................... 9-36BBasic guide for safe use ................................................ 8-1
Battery, Periodic maintenance .................................... 9-58
Brake and clutch fluid levels, checking ....................... 9-47
Brake fluid, replacing ................................................... 9-49
Brake light switch, adjusting ........................................ 9-52
Brake pedal .................................................................. 5-19
Brake pedal, checking ................................................. 9-49
Brakes, Periodic maintenance ..................................... 9-45
Brakes, Pre-operation check ......................................... 6-3
Brake/tail light .............................................................. 9-66CCable, inspecting and lubrication ................................ 9-52
Cargo bed .................................................................... 5-27
Cleaning ....................................................................... 10-1
Clutch pedal ................................................................. 5-18
Clutch pedal, checking ................................................ 9-49
Clutch, Pre-operation check .......................................... 6-3
Control cables, Pre-operation check ............................. 6-8
Coolant, Periodic maintenance ................................... 9-34
Coolant, Pre-operation check ........................................ 6-6Coolant temperature warning light ................................ 5-4
Cup holders ................................................................. 5-26
DData recording, vehicle ................................................ 12-1
Differential gear lock indicator light ............................... 5-3
Differential gear oil, Periodic maintenance .................. 9-32
Differential gear, Pre-operation check ........................... 6-6
Doors ........................................................................... 5-21
Drive mode, selecting .................................................... 7-7
Driver seat position ...................................................... 5-23
Drive shaft universal joint, lubrication .......................... 9-55
Drivetrain icon ................................................................ 5-3EEngine break-in .............................................................. 7-1
Engine oil and oil filter, Periodic maintenance ............. 9-16
Engine oil, Pre-operation check .................................... 6-6
Engine trouble warning light .......................................... 5-5
EPS warning light .......................................................... 5-5FFinal gear oil, Periodic maintenance ............................ 9-30
Final gear, Pre-operation check .................................... 6-6
Fittings and fasteners, Pre-operation check ................. 6-8
Flag pole bracket ......................................................... 5-28
Four–wheel drive knob (On–Command 4WD) ............. 5-17
Front and rear brake pads, checking .......................... 9-46
Fuel, Pre-operation check ............................................. 6-4
Fuel tank cap ............................................................... 5-21
Fuse, replacing ............................................................ 9-63GGlove compartment ..................................................... 5-25
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HHeadlight beam, adjusting ........................................... 9-65
Headlights .................................................................... 9-65
Helmet reminder light .....................................................5-6
High beam indicator light ............................................... 5-3
Hood ............................................................................ 9-10IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-2
Instruments, lights and switches, Pre-operation check ........................................................................... 6-8JJump-starting ............................................................... 9-61LLabel locations ............................................................... 2-1
Light switch .................................................................. 5-16
Loading ..........................................................................7-9MMain switch .................................................................... 5-1
Maintenance and lubrication chart ................................9-6
Maintenance chart, emission control system ................ 9-4
Maintenance charts ....................................................... 9-4
Model label ..................................................................... 1-1
Multi-function meter unit ................................................ 5-7NNeutral indicator light .....................................................5-2OOwner’s Manual and tool kit .......................................... 9-2PPanels .......................................................................... 9-10
Parking ........................................................................... 7-9 Parking brake indicator light .......................................... 5-3
Parking brake lever ...................................................... 5-19
Parking brake lever free play, adjusting ....................... 9-51
Parking brake pads, checking ..................................... 9-46
Passenger handhold, Pre-operation check ................... 6-7
Pedal, lubrication ......................................................... 9-53
RRear knuckle upper and lower pivot, lubrication ......... 9-55
Reverse gear lock lever ................................................ 5-20
Reverse indicator light ................................................... 5-2SSafety information .......................................................... 3-1
Seat belt reminder light .................................................. 5-6
Seat belts ..................................................................... 5-24
Seat belts, Pre-operation check .................................... 6-7
Seats ............................................................................ 5-21
Shift lever ..................................................................... 5-20
Shift lever operation and reverse driving ....................... 7-3
Shift lever, Pre-operation check .................................... 6-8
Shift light ........................................................................ 5-4
Shock absorbers, front ................................................ 5-28
Shock absorbers, rear ................................................. 5-36
Spark arrester, cleaning ............................................... 9-44
Spark plugs, checking ................................................. 9-37
Specifications .............................................................. 11-1
Stabilizer bushes, checking ......................................... 9-53
Starting the engine ......................................................... 7-2
Steering, Pre-operation check ....................................... 6-7
Steering shaft, lubrication ............................................ 9-55
Steering wheel position ................................................ 5-23
Storage ........................................................................ 10-2
Storage compartments ................................................ 5-25
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