torque YAMAHA YXZ1000R SS 2020 User Guide

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TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil to
the O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
8. Install the new oil filter cartridge, and thentighten to the specified torque.
1. Oil filter cartridge
2. Oil filter wrench
2
1
1. O-ringTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
1
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9. Follow steps 10–20 of the “To change theengine oil” section for the oil filling proce-
dure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.
11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Torque wrench
1
1. Center bottom panel
1. Center bottom panel
1
1
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12. Install the rear bottom panel by installingthe bolts, and then tightening them to the
specified torque.
1. Bolt A
2. Bolt B
3. Bolt C
1
2
3
1. Bolt A
2. Bolt B
3. Bolt CTightening torques:Bolt A:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt C: 7 N·m (0.7 kgf·m, 5.2 lb·ft)1
3
2
3
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13. Install the side panel bolts, and then tight-en them to the specified torque.
EBU38630Why YamalubeYAMALUBE oil is a Genuine YAMAHA Partborn of the engineers’ passion and belief that
engine oil is an important liquid engine com-
ponent. We form teams of specialists in the
fields of mechanical engineering, chemistry,
electronics and track testing, and have them
develop the engine together with the oil it will
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques: Bolt A:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
3
1
2
2
1. Bolt BTightening torque: Bolt B:7 N·m (0.7 kgf·m, 5.2 lb·ft)
1
1
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TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque. 6. Check the O-ring for damage, and re-
place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.
EBU36054Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
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5. Install the oil filler bolt and its gasket, andthen tighten the bolt to the specified
torque.
Changing the final gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case
to collect the used oil.
3. Remove the final gear oil filler bolt, the fi-
nal gear oil drain bolt and their gasket to
drain the oil. 4. Install the drain bolt and its new gasket,
and then tighten the bolt to the specified
torque.
5. Refill with the recommended final gear oil up to the brim of the filler hole.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.Tightening torque:Final gear oil filler bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
1. Final gear oil drain bolt
2. GasketTightening torque:Final gear oil drain bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
21
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7. Install the oil filler bolt and its gasket, andthen tighten the bolt to the specified
torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.EBU36064Differential gear oilCheck the oil level and change the differential
gear oil at the intervals specified in the period-
ic maintenance chart.NOTICEECB03600When checking or changing the differen-
tial gear oil, make sure that no foreign ma-
terial enters the differential gear case. If
necessary, clean the differential gear oil
filler bolt and surrounding area.
TIPIf the recommended gear oil is not available,
SAE 80W-90 API GL-4 or GL-5 hypoid gear
oil may be used instead. Checking the differential gear oil level 1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
Tightening torque:Final gear oil filler bolt:22 N·m (2.2 kgf·m, 16 lb·ft)
Recommended oil:SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
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3. If the level is low, add sufficient oil of therecommended type to raise it to the
specified level.
4. Check the gasket for damage, and re- place it if necessary.
5. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque. Changing the differential gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the differential
gear case to collect the used oil.
3. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque:Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)1. Differential gear oil drain bolt
2. Gasket
1 2
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4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
Tightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
TIPIf a torque wrench is not available when in-
stalling the spark plug, a good estimate of the
correct torque is 1/4–1/2 turn past finger tight.
However, the spark plug should be tightened
to the specified torque as soon as possible. NOTICEECB02900Do not use any tools to remove or install
the spark plug cap, otherwise the ignition
coil coupler may be damaged. The spark
plug cap may be difficult to remove be-
cause the rubber seal on the end of the cap
fits tightly. To remove the spark plug cap,
simply twist it back and forth while pulling
it out; to install it, twist it back and forth
while pushing it in.
1. Spark plug gapSpark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug:13 N·m (1.3 kgf·m, 9.6 lb·ft)
1
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