engine YAMAHA YXZ1000R SS 2020 Workshop Manual

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11. Add 2.00 L (2.11 US qt, 1.76 Imp.qt) ofthe recommended engine oil to the oil
tank.
12. Check the O-ring for damage, and re- place it if necessary. 13. Install and tighten the engine oil tank filler
cap and the cylinder head cap.
14. Start the engine, warm it up for several minutes, and then turn it off.
15. Remove the engine oil tank filler cap, and then add sufficient oil of the recommend-
ed type to raise it to the maximum level
mark on the dipstick.Tightening torques:Engine oil drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
Engine oil tank drain bolt: 16 N·m (1.6 kgf·m, 12 lb·ft)
1. Engine oil tank filler cap
2. O-ring
3. Cylinder head cap
3
2
1
2
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TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 16. Install and tighten the engine oil tank fillercap.
17. Start the engine and let it idle for several minutes. During this time, check for oil
leakage. If any oil leaks are found, stop
the engine and check for the cause.
18. Stop the engine, wait at least ten minutes, and then check the oil level one last time.
19. Install the engine oil tank cover by install- ing the bolts.
20. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown. 3. Remove the rear bottom panel by remov-
ing the bolts.
1. Left side panel
2. Right side panel
3. Bolt
3
1
3
2
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4. Remove the bolts, and then slide the cen-ter bottom panel rearward to remove it. 5. Follow steps 2–9 of the “To change the
engine oil” section for the oil draining pro-
cedure.
6. Remove the oil filter cartridge with an oil filter wrench. Make sure the O-ring is re-
moved together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.1. Rear bottom panel
2. Bolt
2
1
2
2
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
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TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil to
the O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
8. Install the new oil filter cartridge, and thentighten to the specified torque.
1. Oil filter cartridge
2. Oil filter wrench
2
1
1. O-ringTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
1
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9. Follow steps 10–20 of the “To change theengine oil” section for the oil filling proce-
dure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.
11. Install the center bottom panel bolts, andthen tighten them to the specified torque.1. Torque wrench
1
1. Center bottom panel
1. Center bottom panel
1
1
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13. Install the side panel bolts, and then tight-en them to the specified torque.
EBU38630Why YamalubeYAMALUBE oil is a Genuine YAMAHA Partborn of the engineers’ passion and belief that
engine oil is an important liquid engine com-
ponent. We form teams of specialists in the
fields of mechanical engineering, chemistry,
electronics and track testing, and have them
develop the engine together with the oil it will
1. Rear bottom panel
2. Bolt A
3. Bolt BTightening torques: Bolt A:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Bolt B: 7 N·m (0.7 kgf·m, 5.2 lb·ft)
3
1
2
2
1. Bolt BTightening torque: Bolt B:7 N·m (0.7 kgf·m, 5.2 lb·ft)
1
1
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use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal ba-
lance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn-
thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development into
oil since the 1960’s helps make Yamalube the
best choice for your Yamaha engine.EBU35108Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the period-
ic maintenance chart.
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level 1. Park the vehicle on a level surface.
2. Remove panel B. (See page 9-11.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
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TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque. 6. Check the O-ring for damage, and re-
place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.
EBU36054Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
1. Transmission oil drain bolt
2. Gasket2
1
Tightening torque:Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
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4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
Tightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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NOTICEECB02190Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. Do not
use hard water or salt water since they are
harmful to the engine. To check the coolant level1. Park the vehicle on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look at the coolant level in the coolant reservoir. 4. If the coolant is at or below the minimum
level mark, remove panel C. (See page
9-11.)
5. Remove the coolant reservoir cap, add coolant up to the maximum level mark,
and then install the cap. NOTICE: If cool-
ant is not available, use distilled water
or soft tap water instead. Do not use
hard water or salt water since they are
harmful to the engine. If water has
been used instead of coolant, replace
1. Maximum level mark
2. Minimum level mark
21
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