check engine YAMAHA YZF-R125 2016 Owner's Manual

Periodic maintenance and adjustment
6-14
6
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20095To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
TIP
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove the
reservoir cap. WARNING! Re-
move only the coolant reservoir
cap. Never attempt to remove
the radiator cap when the en-
gine is hot.
[EWA15162]
4. Add coolant to the maximum level
mark, and then install the reservoir
cap. NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
ZAUM1175
1. Coolant reservoir cap
Coolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
ZAUM1176
U5D7E6E0.book Page 14 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-15
6
EAU33032Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]EAUM2391
Replacing the air filter ele-
ment and cleaning the check
hose
The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Have a Yamaha dealer replace
the air filter element more frequently if
you are riding in unusually wet or dusty
areas. In addition, the air filter check
hose must be frequently checked and
cleaned if necessary.
To clean the air filter check hose
1. Check the hose on the side of the
air filter case for accumulated dirt
or water.
2. If dirt or water is visible, remove
the hose, clean it, and then install
it.
1. Air filter check hose
U5D7E6E0.book Page 15 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-16
6
EAU44735
Checking the engine idling
speed
Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU48433
Adjusting the throttle grip free
play
The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover back.
2. Loosen the locknut.
3. To increase the throttle grip free
play, turn the adjusting nut in di-
rection (a). To decrease the throt-
tle grip free play, turn the adjusting
nut in direction (b).
Engine idling speed:
1350–1550 r/min
1. Throttle grip free play
1. Locknut
2. Adjusting nut
ZAUM1177
INFOINFO
ZAUM1178
U5D7E6E0.book Page 16 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-26
6
EAU22762
Drive chain slack
The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAUM3551To check the drive chain slack
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position.
3. Measure the drive chain slack at
the arrow mark on the swingarm
as shown in the illustration.
4. If the drive chain slack is incorrect,
adjust it as follows.
EAU34318To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.
1. Loosen the axle nut and the lock-
nut on each side of the swingarm.2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward. NOTICE: Improp-
er drive chain slack will over-
load the engine as well as other
vital parts of the motorcycle and
can lead to chain slippage or
breakage. To prevent this from
occurring, keep the drive chain
slack within the specified limits.
[ECA10572]
TIP
Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.
3. Tighten the axle nut, then the lock-
nuts to their specified torques.
Drive chain slack:
35.0–45.0 mm (1.38–1.77 in)
1. Drive chain slack
ZAUM1182
1. Axle nut
2. Drive chain slack adjusting bolt
3. Locknut
4. Alignment marks
ZAUM1183
U5D7E6E0.book Page 26 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-38
6
EAU24351
Supporting the motorcycle
Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy-
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU44792
Front wheel (for non-ABS
models)
WARNING
EWA14841
For the ABS model, have a Yamaha
dealer remove and install the wheel.
EAU56531
To remove the front wheel
WARNING
EWA10822
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
1. Loosen the front wheel axle pinch
bolts, then the wheel axle and the
brake caliper bolts.
1. Axle bolt
2. Front wheel axle pinch bolt A
3. Front wheel axle pinch bolt B
ZAUM12153
U5D7E6E0.book Page 38 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-42
6
EAU68070
Troubleshooting charts
Starting problems or poor engine performance
1. FuelThere is enough fuel.
There is no fuel.Supply fuel.
The engine turns over
quickly.
Operate the electric
starter.
Check the
compression.
The engine turns over
slowly.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug.
Check the electrolyte
and battery lead
connections, and
charge the battery if
necessary.
The engine does not
start.
Have a Yamaha
dealer check the
vehicle.
4. BatteryThe battery is good.
3. IgnitionWet
Dry
The engine does not
start.
Check the
compression.
Have a Yamaha
dealer check the
vehicle.The engine does not
start.
Check the battery.
Remove the spark
plug and check
the electrodes.
Check the fuel level
in the fuel tank.
Operate the electric
starter.
Operate the electric
starter.
There is compression.
There is no
compression.Have a Yamaha dealer check the vehicle.
Check the ignition.2. Compression
U5D7E6E0.book Page 42 Wednesday, June 17, 2015 10:25 AM

Periodic maintenance and adjustment
6-43
6 Engine overheating
WARNING
EWA10401
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a
towel, over the radiator cap, and then slowly rotate the cap counter-
clockwise to the detent to allow any residual pressure to escape. When
the hissing sound has stopped, press down on the cap while turning it
counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
U5D7E6E0.book Page 43 Wednesday, June 17, 2015 10:25 AM

Motorcycle care and storage
7-4
7
EAU43204
Storage
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.
NOTICE
ECA10811
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinderhead so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-32.
U5D7E6E0.book Page 4 Wednesday, June 17, 2015 10:25 AM

10-1
10
Index
A
ABS (for ABS models) .......................... 3-15
ABS warning light (for ABS models)....... 3-2
Air filter element and check hose,
replacing and cleaning ....................... 6-15
Auxiliary light bulb, replacing ............... 6-36
B
Battery .................................................. 6-32
Brake and clutch levers, checking and
lubricating .......................................... 6-29
Brake fluid, changing ........................... 6-25
Brake fluid level, checking ................... 6-24
Brake lever ........................................... 3-14
Brake light switches ............................. 6-23
Brake pedal .......................................... 3-14
Brake pedal, checking and
lubricating .......................................... 6-29
Brake pedal free play, adjusting........... 6-22
C
Cables, checking and lubricating ......... 6-28
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Clutch lever .......................................... 3-13
Clutch lever free play, adjusting ........... 6-21
Coolant ................................................. 6-14
Cowlings and panel, removing and
installing ............................................... 6-7
D
Dimmer switch ..................................... 3-11
Drive chain, cleaning and lubricating ... 6-27
Drive chain slack .................................. 6-26
E
Engine break-in ...................................... 5-4
Engine idling speed, checking ............. 6-16
Engine oil and oil filter element ............ 6-11
Engine stop switch ............................... 3-12
Engine trouble warning light................... 3-2
F
Front and rear brake pads, checking ... 6-23
Front brake lever free play, checking ... 6-22
Front fork, checking ............................. 6-31
Fuel....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-4
Fuel level warning light ........................... 3-2
Fuel tank cap........................................ 3-16
Fuses, replacing ................................... 6-34
H
Handlebar switches.............................. 3-11
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-2Horn switch........................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-20
Indicator lights and warning lights .......... 3-2
Info switch ............................................ 3-12
L
License plate light bulb, replacing ........ 6-37
M
Main switch/steering lock ....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light.............................. 3-2
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-11
R
Rider seat.............................................. 3-18
S
Safety information................................... 1-1
Shifting .................................................... 5-3
Shift pedal............................................. 3-13
Sidestand .............................................. 3-19
Sidestand, checking and lubricating .... 6-30
Spark plug, checking .............................. 6-9
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Start switch ........................................... 3-12
Steering, checking ................................ 6-31
Storage ................................................... 7-4
Supporting the motorcycle ................... 6-38
Swingarm pivots, lubricating ................ 6-30
T
Tail/brake light ...................................... 6-36
Throttle grip and cable, checking and
lubricating ........................................... 6-28
Throttle grip free play, adjusting ........... 6-16
Tires ...................................................... 6-18
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-41
Troubleshooting charts ......................... 6-42
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-37
Turn signal switch ................................. 3-12
U5D7E6E0.book Page 1 Wednesday, June 17, 2015 10:25 AM