brake YAMAHA YZF-R6 2000 Owners Manual

DESCRIPTION
2-2
2
Right view11. Luggage strap holders (page 3-23)
12. Tool kit (page 6-1)
13. Fuses (page 6-34)
14. Rear brake fluid reservoir
15. Radiator cap (page 6-14)
16. Front brake fluid reservoir
17. Rear brake pedal (page 3-12)
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DESCRIPTION
2-3
2
Controls/Instruments1. Clutch lever (page 3-11)
2. Left handlebar switches (page 3-9)
3. Starter (choke) “ ” (page 3-15)
4. Digital speedometer (page 3-7)
5. Main switch (page 3-1)6. Tachometer (page 3-8)
7. Right handlebar switches (page 3-10)
8. Throttle grip (page 6-21)
9. Front brake lever (page 3-11)
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3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/Steering lock ..................................... 3-1
Indicator lights ...................................................... 3-2
Oil level / coolant temperature indicator light
circuit check ........................................................ 3-5
Fuel indicator light circuit check ............................ 3-6
Digital speedometer .............................................. 3-7
Tachometer ........................................................... 3-8
Diagnosis device................................................... 3-9
Handlebar switches .............................................. 3-9
Clutch lever ......................................................... 3-11
Shift pedal ........................................................... 3-11
Front brake lever ................................................. 3-11
Rear brake pedal ................................................ 3-12
Antitheft alarm (optional) .................................... 3-12Fuel tank cap ..................................................... 3-13
Fuel .................................................................... 3-13
Fuel tank breather hose ..................................... 3-14
Starter (choke) “ ” .......................................... 3-15
Seats .................................................................. 3-15
Helmet holder..................................................... 3-17
Storage compartment ........................................ 3-17
Front fork adjustment ......................................... 3-17
Rear shock absorber adjustment ....................... 3-19
Recommended combinations of the front fork
and the rear shock absorber settings ............... 3-22
Luggage strap holders ....................................... 3-23
Sidestand ........................................................... 3-23
Sidestand/clutch switch operation check............ 3-24
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INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU00152
Clutch leverThe clutch lever is located on the left
handlebar, and the ignition circuit cut-
off system is incorporated in the clutch
lever holder. Pull the clutch lever to the
handlebar to disengage the clutch, and
release the lever to engage the clutch.
The lever should be pulled rapidly and
released slowly for smooth clutch oper-
ation. (Refer to the engine starting pro-
cedures for a description of the ignition
circuit cut-off system.)
EAU00157
Shift pedalThis motorcycle is equipped with a con-
stant-mesh 6-speed transmission.
The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch when shifting.
EAU00161
Front brake leverThe front brake lever is located on the
right handlebar and is equipped with a
brake lever adjusting dial. To activate
the front brake, pull the lever toward
the handlebar.
1. Shift pedal
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INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
To adjust the front brake lever position,
turn the brake lever adjusting dial while
pulling the lever forward. Make sure the
setting on the brake lever adjusting dial
is aligned with the arrow mark.
EAU00162
Rear brake pedalThe rear brake pedal is on the right
side of the motorcycle. Press down on
the brake pedal to apply the rear brake.
EAU00109
Antitheft alarm (optional)An antitheft alarm can be equipped to
this motorcycle. Consult your Yamaha
dealer to obtain and install the alarm.
1. Lever position adjusting dial
2. Arrow mark
a. Lever distance
1. Rear brake pedal
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4-1
4
EAU01114
4-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake
• Check operation, free play, fluid level and fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-25 ~ 6-28
Rear brake6-25 ~ 6-28
Clutch• Check operation condition and free play.
• Adjust if necessary.6-25
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-21, 6-30
Engine oil• Check oil level.
• Fill with oil if necessary.6-10 ~ 6-13
Coolant reservoir tank• Check coolant level.
• Fill with coolant if necessary.6-13 ~ 6-16
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-28 ~ 6-29
Wheels and tires• Check tire pressure, wear and damage.6-21 ~ 6-24
6-37 ~ 6-40
Control cable• Check for smooth operation.
• Lubricate if necessary.6-30
Brake pedal shaft• Check for smooth operation.
• Lubricate if necessary.6-30
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-31
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Cowling and panel removal and installation.......... 6-6
Cowlings A and B ................................................. 6-6
Panel C ................................................................. 6-8
Spark plug inspection ........................................... 6-9
Engine oil ............................................................ 6-10
Cooling system ................................................... 6-13
Changing the coolant .......................................... 6-14
Air filter ............................................................... 6-17
Air intake duct ..................................................... 6-19
Carburetor adjustment ........................................ 6-20
Idle speed adjustment ........................................ 6-20
Throttle cable free play inspection ...................... 6-21
Valve clearance adjustment ................................ 6-21
Tires .................................................................... 6-21
Wheels ................................................................ 6-24
Clutch lever free play adjustment........................ 6-25
Brake light switch adjustment ............................. 6-25
Checking the front and rear brake pads.............. 6-26
Inspecting the brake fluid level............................ 6-27
Brake fluid replacement ...................................... 6-28
Drive chain slack check ...................................... 6-28Drive chain slack adjustment ............................. 6-29
Drive chain lubrication........................................ 6-29
Cable inspection and lubrication ........................ 6-30
Throttle cable and grip lubrication ...................... 6-30
Brake pedal lubrication....................................... 6-30
Brake and clutch lever lubrication ...................... 6-31
Sidestand lubrication.......................................... 6-31
Rear suspension lubrication............................... 6-31
Front fork inspection ........................................... 6-32
Steering inspection ............................................ 6-32
Wheel bearings .................................................. 6-33
Battery................................................................ 6-33
Fuse replacement .............................................. 6-34
Headlight bulb replacement ............................... 6-35
Tail/brake light bulb replacement ........................ 6-36
Turn signal light bulb replacement...................... 6-36
Supporting the motorcycle ................................. 6-37
Front wheel removal ........................................... 6-37
Front wheel installation ...................................... 6-38
Rear wheel removal ........................................... 6-39
Rear wheel installation ....................................... 6-40
Troubleshooting .................................................. 6-40
Troubleshooting chart ......................................... 6-41
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.Every 42,000 km or 42 months
(whichever comes first)
5 Air filter• Replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout and for damage.
• Rebalance or replace if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02970*
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level
regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@20
*Rear suspension relay
arm and connecting arm
pivoting points• Check operation.
• Correct if necessary.ÖÖ
21*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
22 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge•Replace.ÖÖ
24*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months (whichever comes
first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
EW000095
WARNING
@ Operating the motorcycle with ex-
cessively worn tires decrease riding
stability and can lead to loss of con-
trol. Have excessively worn tires re-
placed by a Yamaha dealer
immediately. Brakes, tires, and relat-
ed wheel parts replacement should
be left to a Yamaha Service Techni-
cian. @CE-26ENOTE:@ These limits may be different by regula-
tion from country to country. If so, con-
form to the limits specified by the
regulations of your own country. @Tire information
This motorcycle is equipped with tube-
less tires, tire valves and cast wheels.
EW000080
WARNING
@ l
After extensive tests, the tires
mentioned below have been ap-
proved by Yamaha Motor Co.,
Ltd. for this model. No guaran-
tee for handling characteristics
can be given if tire combina-
tions other than what is ap-
proved are used on this
motorcycle. The front and rear
tires should be of the same
manufacture and design.
l
The use of tire valves and valve
cores other than listed below
could cause tire deflation dur-
ing extreme high speed riding.
Always use genuine parts or
their equivalent for replace-
ment.
l
Be sure to install the valve caps
securely, as these are important
to prevent air pressure leakage
during extreme high speed
riding.
@
CE-10E
CE-12E
Minimum tire tread depth
(front and rear)1.6 mm
1. Tire valve
2. Valve core
3. Valve cap with sealFRONT
Manufacturer Size Type
Bridgestone 120/60 ZR17 (55W) BT56FE
Dunlop 120/60 ZR17 (55W) D207FJ
REAR
Manufacturer Size Type
Bridgestone 180/55 ZR17 (73W) BT56RE
Dunlop 180/55 ZR17 (73W) D207N
Type
Tire valve TR412
Valve core #9000A (original)
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