engine Abarth 500 2012 Owner handbook (in English)

137
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
BODYWORK
PROTECTION FROM
ATMOSPHERIC AGENTS
The main causes of corrosion are the fol-
lowing:
❒atmospheric pollution;
❒salty air and humidity (coastal areas, or
hot humid climates);
❒seasonal environment conditions.
Not to be underestimated is also the abra-
sive action of wind-borne atmospheric
dust and sand and mud and gravel raised
by other cars.
On your car, Abarth implemented the
best manufacturing technologies to effec-
tively protect the bodywork against cor-
rosion.
These are the most important:
❒painting products and systems which
give the car particular resistance to cor-
rosion and abrasion;
❒use of galvanised (or pre-treated) steel
sheets, with high resistance to corro-
sion;
❒spraying the underbody, engine com-
partment, wheelhouse internal parts
and other parts with highly protective
wax products; SPRAY NOZZLES
Windscreen washer fig. 7
If the jet of fluid is inadequate, firstly check
that there is fluid in the reservoir: see
“Checking fluid levels” in this section).
Then check that the nozzle holes are not
clogged, if necessary use a needle.
The windscreen jets are directed by ad-
justing the angle of the nozzles.
Fluid jets shall be directed at about
1/3height from the window upper edge.
IMPORTANT For the versions with sun-
roof, before operating the front sprays,
ensure that the sunroof is closed.Rear window wiper fig. 8
Rear window washer jets are fixed.
The nozzle holder is on the rear window.
fig. 7F0S122Abfig. 8F0S123Ab

138
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
❒spraying of plastic parts, with a protec-
tive function, in the more exposed
points: underdoor, inner fender parts,
edges, etc.
❒use of “open” boxed sections to pre-
vent condensation and pockets of mois-
ture from triggering rust inside.
BODY AND UNDERBODY
WARRANTY
Your car is covered by warranty against
perforation due to rust of any original el-
ement of the structure or body.
For the general terms of this warranty, re-
fer to Warranty Booklet.
ADVICE FOR PRESERVING
THE BODYWORK
Paint
Paintwork does not only serve an aes-
thetic purpose, but also protects the un-
derlying sheet metal.
Touch up abrasions and scratches immedi-
ately to prevent the formation of rust. On-
ly use genuine spare paint products for
touch-ups (see “Bodywork paint identifi-
cation plate” in the “Technical Specifica-
tions” section).Normal maintenance of paintwork consists
in washing the car: the frequency depends
on the conditions and environment where
the car is used. For example, it is advisable
to wash the car more often in areas with
a high environmental pollution or on roads
sprinkled with salt.
To correctly wash the car:
❒remove the aerial from the roof to pre-
vent damage to it if the car is washed in
an automatic system;
❒if high pressure water jets are used to
wash the car, make sure they are at
least 40 cm away from the bodywork
to avoid causing damage. It should be
remembered that a build up of water
could cause damage, in the long term,
to the car;
❒wash the body using a low pressure jet
of water;
❒wipe a sponge with a slightly soapy so-
lution over the bodywork, frequently
rinsing with the sponge;
❒rinse well with water and dry with a jet
of air or a chamois leather.
Dry the parts less in sight particularly care-
fully, such as the door frames and the
headlight frames, where water may stag-
nate more easily. It is a good idea to leave
the car in the open for a while after wash-
ing it to give time for the water to evap-
orate.Do not wash the car after it has been
parked in the sun or when the engine is
bonnet is hot: this could take the shine off
the paint.
Exterior plastic parts must be cleaned in
the same way as the rest of the car.
Where possible, do not park under trees;
the resinous substance many species re-
lease give the paint a dull appearance and
increase the possibility of triggering rust
processes.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly as
the acid they contain is particularly ag-
gressive.
Detergents cause water pollu-
tion. The car should be washed
in areas equipped for collect-
ing and purifying the liquid
used in the washing process.

139
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
INTERIORS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause
oxidisation of the sheet metal. Front headlights
IMPORTANT Never use aromatic sub-
stances (e.g.: petrol) or ketenes (e.g.: ace-
tone) for cleaning front headlight plastic
lens. Windows
Use specific window cleaner products.
Use also clean cloths to avoid scratching
the glass or damaging the transparency.
IMPORTANT The inside of the rear win-
dow should be wiped gently with a cloth
in the direction of the filaments to avoid
damaging the heating device.
Engine compartment
At the end of each winter, thoroughly
wash the engine compartment, taking care
to avoid directly hitting with the water jet
the electronic control units and the re-
lay/fuse control unit on the left side of the
engine compartment (running direction).
Have this operation performed at a spe-
cialised workshop.
IMPORTANT Perform this operation on
a cold engine and with the key at STOP.
After the washing operation, make sure
that the various protections (e.g. rubber
caps and guards) have not been removed
or damaged.
Never use flammable prod-
ucts, such as petrol ether or
rectified petrol to clean inside the car.
The electrostatic charges which are
generated by rubbing during the
cleaning operation may cause a fire.
WARNING
Don’t keep aerosol cans in
the vehicle: risk of explosion.
Aerosol cans must not be exposed to
a temperature exceeding 50°C. When
the vehicle is exposed to sunlight, in-
ner temperature can greatly exceed
this value.
WARNING

141
WARNING
LIGHTS AND
MESSAGES
INDEX
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................. 142
ENGINE CODES - BODYWORK VERSIONS ............... 144
ENGINE .................................................................................. 145
FUEL FEED/IGNITION ....................................................... 146
TRANSMISSION .................................................................. 146
BRAKES................................................................................... 147
SUSPENSIONS....................................................................... 147
STEERING ............................................................................... 147
WHEELS.................................................................................. 148
DIMENSIONS......................................................................... 151
PERFORMANCE ................................................................... 152
WEIGHTS............................................................................... 153
CAPACITIES ........................................................................... 154
FLUIDS AND LUBRICANTS .............................................. 155
FUEL CONSUMPTION....................................................... 157
CO
2EMISSIONS .................................................................. 158
RADIO FREQUENCY REMOTE CONTROL
(Declaration of conformity) ................................................ 159
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S

142
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
MODEL PLATE fig. 1
The plate is to be found on the left side of
the boot floor and it bears the following
identification data:
BHomologation number.
CVehicle type code.
DChassis number.
EMaximum vehicle weight fully loaded.FMaximum vehicle weight fully loaded
with trailer.
GMaximum vehicle weight on front axle.
HMaximum vehicle weight on rear axle.
IEngine type.
LBody version code.
MSpare part code.
IDENTIFICATION DATA
Take note of the identification codes. The
following identification codes are printed
and shown on the plates:
❒Model plate.
❒Chassis marking.
❒Bodywork paint identification plate.
❒Engine marking.fig. 1F0S124Ab

143
WARNING
LIGHTS AND
MESSAGES
INDEX
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CHASSIS MARKING fig. 3
The plate is to be found on the right side
of the boot floor and it bears the follow-
ing identification data:
❒car model ;
❒chassis number.ENGINE MARKING
Engine marking is stamped on the cylinder
block and includes the model and the
chassis number.
BODYWORK PAINT
IDENTIFICATION PLATE fig. 2
The plate is applied on the external tail-
gate post (left side) and it bears the fol-
lowing data:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
fig. 2F0S125Abfig. 3F0S126Ab

144
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Versions Engine type code Bodywork version code
1.4 TB BZ ABARTH312A1000 312AXD1A 05B

145
WARNING
LIGHTS AND
MESSAGES
INDEX
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
corresponding ratio rpm
Spark plugs
Fuel
1.4 TB BZ ABARTH
312A1000
Otto
4 in line
72 x 84
1368
9.8 : 1
99
135
5500
NORMAL SPORT
180 206
4500 3000
IKR9F8
Unleaded
petrol 95 R.O.N.

154
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITIES
Fuel tank: litresincluding a reserve of: litres
Engine cooling system: litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/differential casing: litres
Hydraulic brake circuit: kg
Windscreen and rear
window washer fluid tank: litres
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised
water.
1.4 TB BZ ABARTH
35
5
5.15
2.75
2.90
1.65
0.55
2.5Prescribed fuels and
Original lubricants
Unleaded petrol, at least 95
R.O.N. (Specification EN228)
Mixture of 50% distilled water
and PARAFLU
UP(❑)
SELENIA ABARTH 10W50
TUTELA CAR TECHNYX
TUTELA TOP 4
Mixture of water and
TUTELA
PROFESSIONAL SC35

155
WARNING
LIGHTS AND
MESSAGES
INDEX
YOU CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
According to
Service Schedule
FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND SPECIFICATIONS
Use Fluid and lubricant specifications Recommended Change
for correct car operation fluids and lubricants intervals
Lubricants for
petrol engines
The use of products with features lower than ACEA C3 could cause engine damage not covered by warranty.
When the vehicle is used under particularly harsh climate conditions request from Abarth Dealership the appropriate product of the
PETRONAS LUBRICANTSrange.SELENIA
ABARTH 10W50
Contractual Technical
Reference N° 0101
All synthetic lubricant SAE 10W50 grade