engine Abarth 500 2015 Owner handbook (in English)

BODYWORK
PROTECTION AGAINST
ATMOSPHERIC AGENTS
The main causes of corrosion are the
following:
❒atmospheric pollution
❒salty air and humidity (coastal areas,
or hot humid climates);
❒seasonal environmental conditions.
The abrasive action of wind-borne
atmospheric dust and sand, as well as
mud and gravel raised by other vehicles
is also not to be underestimated.
Abarth has used the best
manufacturing technologies on your car
to effectively protect the bodywork
against corrosion.
These include:
❒painting products and systems which
give the car particular resistance to
corrosion and abrasion;
❒use of galvanised (or pretreated)
sheet metal, with high resistance
to corrosion;
❒spraying of underbody, engine
compartment, wheel arch interiors
and other parts with highly protective
wax products;❒spraying of plastic parts, with a
protective function in the more
exposed points: underdoor, inner
wing, edges, etc.;
❒use of "open" boxed sections to
prevent condensation and pockets of
moisture from triggering rust inside.
BODY AND UNDERBODY
WARRANTY
Your car is covered by warranty against
perforation due to rust of any original
element of the structure or bodywork.
For the general terms of this warranty,
refer to the Warranty Booklet.
PRESERVING THE
BODYWORK
Paintwork
Paintwork does not only serve an
aesthetic purpose, but also protects the
underlying sheet metal.
Touch up abrasions and scratches
immediately to prevent rust formation.
Use only original paint products for
touch-ups (see "Bodywork paint
identification plate" in the "Technical
specifications" chapter).Normal maintenance of paintwork
consists in washing the car: the
frequency depends on the conditions
and environment where the car is used.
For example, in highly polluted areas,
or if the roads are spread with salt, it is
advisable to wash the car more
frequently.
To correctly wash the car, proceed as
follows:
❒remove the aerial from the roof to
prevent damage to it if the car is
washed in an automatic system;
❒if high pressure jets or cleaners are
used to wash the car, keep a
distance of at least 40 cm from the
bodywork to avoid damage or
alteration. Remember that the build
up of water can damage the car over
a period of time;
❒wash the bodywork using a low
pressure jet of water;
❒wipe a sponge with a slightly soapy
solution over the bodywork,
frequently rinsing the sponge;
❒rinse well with water and dry with a
jet of air or a chamois.
167

Dry the less visible parts with special
care, such as the door frames, bonnet
and the headlight frames, where water
may stagnate more easily. The car
should not be taken to a closed area
immediately, but left outside so that
residual water can evaporate.
Do not wash the car after it has been
left in the sun or with the bonnet hot:
this may alter the shine of the
paintwork.
Exterior plastic parts must be cleaned
in the same way as the rest of the car.
Where possible, do not park under
trees; the resinous substance that
many species release give the paint a
dull appearance and increase the
possibility of triggering rusting
processes.
IMPORTANT Bird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
5)
34)
Windows
To clean glasses, use specific cleaning
products.
Use clean cloths to avoid scratching
the glass or damaging the
transparency.
IMPORTANT Wipe the rear window
inside gently with a cloth following the
direction of the filaments to avoid
damaging the heating device.
Headlights
Use a soft cloth soaked in water and
detergent for washing cars.
IMPORTANT Never use aromatic
substances (e.g. petrol) or ketones (e.g.
acetone) for cleaning the plastic lenses
of the headlights.
IMPORTANT When cleaning with a
pressure washer, keep the water jet at
least 20 cm away from the headlights.Engine compartment
Wash the engine compartment
thoroughly at the end of every winter.
Be careful not to direct the jet of water
onto electronic control units.
Adequately protect the upper air
intakes to prevent damage to the
windscreen wiper motor. Have this
operation performed at a specialised
workshop.
IMPORTANT The washing should take
place with the engine cold and the
ignition key in the STOP position. After
the washing operation, make sure
that the various protections (e.g. rubber
caps and guards) have not been
removed or damaged.
IMPORTANT
5) Detergents cause water pollution.
The vehicle should be washed in
areas equipped for collecting
and purifying the liquid used in
the washing process.
168
SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
car.IDENTIFICATION DATA....................172
ENGINE CODES - BODYWORK
VERSIONS ......................................173
ENGINE ..........................................174
FUEL SUPPLY .................................175
TRANSMISSION .............................176
BRAKES .........................................177
SUSPENSION .................................178
STEERING ......................................179
WHEELS .........................................180
DIMENSIONS ..................................184
PERFORMANCE .............................185
WEIGHTS........................................186
SUPPLIES .......................................187
FLUIDS AND LUBRICANTS ............188
FUEL CONSUMPTION ....................191
CO2 EMISSIONS ............................192
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................193
RADIOFREQUENCY REMOTE
CONTROL: MINISTERIAL
APPROVALS ...................................194
WHAT TO DO IF ..............................195
171

IDENTIFICATION
DATA
The following identification codes are
printed and shown on the plates:
❒VIN plate.
❒Chassis marking.
❒Bodywork paint identification plate.
❒Engine marking.
VIN PLATE
It is located on the left side of the
luggage compartment floor and it bears
the following identification data
fig. 134:
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle
fully laden.
FMaximum permitted weight of vehicle
fully laden plus trailer.
GMaximum permitted weight on first
axle (front).
HMaximum permitted weight on
second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
CHASSIS MARKING
It is located on the right side of the
luggage compartment floor and bears
the following data fig. 135:
❒type of vehicle;
❒chassis serial number.BODYWORK PAINT
IDENTIFICATION PLATE
The plate is applied on the external
tailgate post (left side) and it bears the
following data fig. 136:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
ENGINE MARKING
It is stamped on the cylinder block and
includes the type and the engine serial
number.
134AB0A0116135AB0A0118
136AB0A0117
172
TECHNICAL SPECIFICATIONS

ENGINE CODES - BODYWORK VERSIONS
Versions Engine code Bodywork versions
1.4 TB PETROL ABARTH 312A1000312AXD1A 05B (*)
312AXD1A 05D (**)
(*) Euro 5
(**) Euro 6
173

ENGINE
GENERAL INFORMATION 1.4 TB PETROL ABARTH
Type code312A1000
CycleOtto
Number and position of cylinders 4 in line
Piston bore and stroke (mm) 72 x 84
Total cylinder capacity (cm
3) 1368
Compression ratio 9.8 : 1
Maximum power (EC) (kW) 99
Maximum power (EC) (HP) 135
corresponding engine speed (rpm) 5500
Maximum torque (EC) (Nm) 180 (*) / 206 (**)
corresponding engine speed (rpm) 2000
Spark plugsNGK IKR9F8
FuelUnleaded petrol 95 R.O.N.
(*) NORMAL
(**) SPORT
174
TECHNICAL SPECIFICATIONS

SUPPLIES
Version 1.4 TB PETROL ABARTH
Prescribed fuels and original
lubricants
Fuel tank (litres) 35
Unleaded petrol not less than 95 RON
(EN 228 specification)
Fuel tank reserve (litres) 5
Engine cooling system (litres) 5.15Mixture of 50% distilled water and 50%
PARAFLU
UP(*)
Engine sump (litres) 2.75
SELENIA ABARTH 10W50
Engine sump and filter (litres) 2.90
Gearbox/differential casing (litres) 1.65TUTELA CAR TECHNYX
Hydraulic brake circuit (kg) 0.55TUTELA TOP 4
Windscreen and rear window washer
fluid reservoir (litres)2.5Mixture of water andTUTELA
PROFESSIONAL SC35
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
187

FLUIDS AND LUBRICANTS
Your car is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of the
Scheduled Servicing Plan. Constant use of the prescribed lubricants guarantees the fuel consumption and emission
specifications. Lubricant quality is crucial for engine operation and duration.
PRODUCT SPECIFICATIONS
UseFluid and lubricant features for a correct use of
the carGenuine fluids
and lubricantsReplacement
interval
Engine lubricants
35)SAE 10W50 grade totally synthetic lubricant.SELENIA ABARTH
10W50Contractual
Technical Reference
No. 0101According to
Scheduled Servicing
Plan
In the case of emergency, if lubricants with the prescribed specifications are not available, products with the minimum indicated
ACEA performance can be used for topping up; in this case optimal performance of the engine is not guaranteed.
IMPORTANT
35) The use of products with specifications other than those indicated above could cause damage to the engine not
covered by the warranty.
188
TECHNICAL SPECIFICATIONS

PRESCRIPTIONS FOR HANDLING THE VEHICLE AT THE END OF
ITS LIFE
Fiat has been committed for many years to safeguarding the environment through the constant improvement of its production
processes and manufacturing products that are increasingly compatible with nature. To grant customers the best possible
service in terms of respecting environmental laws and in response to European Directive 2000/53/EC governing vehicles at the
end of their life, Fiat is offering all customers the opportunity of handing over their vehicle* at the end of its life without incurring
any additional costs.
The European Directive sets out that when the vehicle is handed over, the last keeper or owner should not incur any expenses
as a result of it having a zero or negative market value. In particular, in almost all European Union countries, until 1 January
2007, vehicles registered after 1 July 2002 will be collected free of charge, whilst from 2007 collection will be free of charge
irrespective of the year of registration as long as the vehicle contains its basic components (in particular, the engine and
bodywork) and has no additional waste.
To hand your vehicle over at the end of its life without extra cost, contact a Fiat Dealership or authorised collection and
scrapping centres. These centres have been carefully chosen to offer high quality service for the collection, treatment and
recycling of vehicles at their end of life, respecting the surrounding environment.
You can find further information on these collection and scrapping centres either from a Fiat or Fiat Commercial Vehicle
Dealership or by calling the freephone number 00800 3428 0000 or by going on the Fiat website.
* Vehicle for transporting passengers with a maximum of nine seats with a total permitted weight of 3.5 t
193

Fault Possible solution
... THE ENGINE DOES NOT START, THE
STARTER DOES NOT TURN.-Contact an Abarth
Dealership.
... THE ENGINE DOES NOT START OR
STOPS WHEN DRIVING.Check that there is sufficient fuel in the tank;
refuel if necessary.See FILLING THE TANK
page 64
... THE ENGINE DOES NOT START
FOLLOWING AN IMPACT.Fuel supply might be interrupted following
activation of the fuel cut off inertia switch.
Check the system re-activation procedure.See page 35
... ENGINE COOLANT TEMPERATURE TOO
HIGH INDICATION.Check the engine coolant level.See page 160 or contact an
Abarth Dealership.
... IT IS NOT POSSIBLE TO ENGAGE THE
GEARS.Have the gearbox/transmission checked.Contact an Abarth
Dealership.
... LOSS OF ENGINE PERFORMANCE,
POOR DRIVEABILITY, HIGH EXHAUST
EMISSIONS AND CONSUMPTION.Have the EOBD/injection system checked.See page 59 or contact an
Abarth Dealership.
... THE ABS DOES NOT WORK. Have the ABS checked.See page 53 or contact an
Abarth Dealership.
196
TECHNICAL SPECIFICATIONS