vent ACURA CSX 2006 Service Repair Manual

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INTRODUCTION
How to Use This Manual
Safety Messages
Safety Labels
Safety Messages
Instructions
HONDA MOTOR CO., LTD.
Service Publication Office
As sections with * include SRS components;
special precautions are required when servicing.
This manual is divided into multiple sections. The first page of
each section is marked with a black tab that lines up with its
corresponding thumb index tab on this page and the back cover.
You can quickly find the first page of each section without
looking through a full table of contents. The symbols printed at
the top corner of each page can also be used as a quick
reference system.
Each section includes: 1. A table of contents, or an exploded view index showing:  Parts disassembly sequence.
 Bolt torques and thread sizes.
 Page references to descriptions in text.
2. Disassembly/assembly procedures and tools.
3. Inspection.
4. Testing/troubleshooting.
5. Repair.
6. Adjustments.
Your safety, and the safety of others, is very important. To help
you make informed decisions, we have provided safety
messages, and other safety information throughout this manual.
Of course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle. You must use
your own good judgment.
You will find important safety information in a variety of forms
including:  on the vehicle.
 preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
 how to service this vehicle correctly and safely.
All information contained in this manual is based on the latest
product information available at the time of printing. We reserve
the right to make changes at anytime without notice. No part of
this publication may be reproduced, or stored in a retrieval
system, or transmitted, in any form by any means, electronic,
mechanical, photocopying, recording, or otherwise, without the
prior written permission of the publisher. This includes text,
figures, and tables.
As you read this manual, you will find information that is
preceded by a symbol. The purpose of this message is
to help prevent damage to your vehicle, other property, or the
environment.
First Edition 10/2008
All Rights Reserved
Specifications apply to Canada
Specifications Maintenance
*Engine Electrical
Fuel and Emissions
*Transaxle
*Steering
*Body
*Body Electrical
*Restraints *Audio, Navigation,
and Telematics
General Information
Engine Mechanical
Engine Cooling
Brakes
(Including VSA)
*Heating, Ventilation, and Air ConditioningSuspension
(Including TPMS)
08/08/21 14:05:21 61SNR030_000_0002
ProCarManuals.com
DYNOMITE -2009-

 
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¶
¶
¶
¶
Emission Group Identification Test Group and Evaporative Family
K20Z2 engine Model:
Example:
’06 Model
’07 Model
’08 Model
’09 Model Test Group:
a. Model Year
b. Manufacturer Subcode c. Family Type
d. Displacement Group e. Sequence Characters
Evaporative Family:
a. Model Year
b. Manufacturer Subcode c. Family Type
d. Canister Working Capacity Group e. Sequence Characters
1-9
Under-hood Emission Control Label
TO EVAP
CA N IS TE R
EVAP CANISTER
PURGE V ALVE
VERS
RE SE R VO I R
EVAP
VA LVE DE PURGE
D U PR ES E RV O I R EV A P
PC V V A L V E
SOUPAPE RGC
FRONT
AV ANT
THIS V EHICLE CONFORMS TO U.S. EPA TIER 2 BIN 5
REGULATIONS APPLICABLE TO 2006 MODEL YEAR
NEW PASSENGER CARS AND CALIFORNIA APPLICA BLE
TO 2 006 MODEL Y EAR NEW LEV IILEV PASS ENGER C ARS .
TWC, A/F SENSOR, HO2S, EGR, SFI
CE VEH ICU LE EST CONFORME A UX LOIS EPA TIER 2 DES ETA TS-UNIS
APPLICA BLES POUR LES VEHICULES DE BIN 5 POUR LES NOUV ELLES VEHICULES
VO ITURES D E TOURISME D’ A NNEE MO DELE 2006 ET A UX LOIS DE LA CA LIFORNIE
APPLICA BLES POUR LES NOUV EA UX VEHICU LES LEVII LEV VOITURES DE TOURISME
D’ ANN EE MOD ELE 2006. TWC, A/F SENSOR, HO2S, EGR, SFI
VALVE LASH
(COL D)
NO OTHER ADJUSTMENTS NEEDED. IN
EX
: 0.23 0.02 mm
: 0.30 0.02 mm
J EU D ES SOUP APES (MOUTEUR FROID)
AUCUN AUTRE REGLACE NECESSAIRE. ADM
ECM
: 0.23 0.02 mm
: 0.30 0.02 mm
VEHICLE EMISSION CONTROL INFORMATION
INFORMATIONS-DISPOSITIFS ANTI-POLLUTION
INFORMATION
HOND A MOTOR CO. , LTD.
HOND A MOTOR CO. , LTD.
RR A-C 00
MORMES S UR LES EMIS SIONS D’ECHAPPEMENT : LEVII, LEV (ACCREDITATION ET EN SERVICE)
: TIER 2-BIN 5 (ACCREDITATION ET EN SERVICE)
EPA ARBZN
6 6
THE FACTO RY INSTALLED LONG LIFE COOLANT MUST BE REPLA CED ACCORDING TO
MAINTENA NCE MINDER SUB COD E 5, OR AT 1 0 YEA RS WHICHEVER COMES FIEST.
THEREAFTER EVERY 5 YEARS.
WHEN ADD IN G OR REPL ACING TH E COOLA NT, A LWAYS USE ACURA RECOMMENDED
GENUINE L ONG-L IF E ANTI FREEZE / COOL ANT TYPE 2. THIS COOLA NT IS PRE MIX ED WITH
50% DISTILLED WA TER. IT D OES NOT REQUIRE A NY ADDITIONA L MIXING.
NEV ER DILUTE THE COO LANT, OR TH E LIFE OF THE ENGINE MAY BE SERIOUSL Y SHORTENED.
CH EC K O R A DD T HE C O O LAN T A T TH E RE SE RV E TAN K, N O T T HE R ADI AT O R.
FOR F URTHER INFORMATION ON THE COOLING SYSTEM, READ THE OWNER’S MA NUAL OR
CHECK WITH YOUR ACURA DEALER.
LORS D E L’APPOINT OU DE REMPLACEMENT DU LIQUID E DE REFROID ISSEMENT.
TOUJOURS UTILISER L’ANTIGEL /L IQUIDE D E REFRO IDISSEMENT TYPE 2 LONGUE D UREE
ACURA D’ORIGINE RECOMMENDE CE LIQUIDE DE REFROIDISSEMENT EST MELANGE A U
PREALABLE AV EC 50 % D’EA U DISTILLEE. IL N’EX IGE A UCUN MEL ANGE ADD ITIONNEL .
NE JAMA IS D IL UER LE L IQUIDE D E REFROIDISSEMENT, LA DUREE D E VIE DU MOTEUR
POURRAIT EN ETRE A FFECTEE. LE LIQUIDE D E REFROIDISSEMENT L ONGUE DUREE INSTAL LE A L ’USINE DOIT ETRE
RENLA CE CONFORMEMENT AU CODE SECONDAIRE 5 DE L ’A ID E-MEMOIRE D’ENTRETIEN
OU A PRES 10 ANS, SELON LA PREMIERE EVENTUA LITE.PU IS TOUS LES 5 ANS.
CONTROLER L ES NIV EAUX ET FA IRE L’APPOIN T A U V ASE D ’EXPAN SIO N. J AMA IS AU RAD IATEUR.
POUR TOUTE INFORMATION COMPLEMENTAIRE SUR LE CIRCUIT DE REFROIDISSEMENT, SE
REFERER A U MANUEL D’UTILISATEUR OU PRENDRE CONTACT AVEC UN CONCESSIONNAIRE ACURA.
6HNXV02. 4FKC6HNXR0106BBA
2.0L
6HNXV0 2. 4F A6 6HN XR 010 6BBA
ACCREDITATION OBD II 2.0LOBD II CERTIFIED
EXHAUST EMISSIONS STANDARDS : L EVII, LEV (CERTIFICATION AND IN-USE)
: TIER 2-BIN 5 (CERTIFICATION AND IN-USE)
EPA
ARB
T HIS SPARK IGNIT ION SYSTEM
CO M PLIES W ITH CANADIAN ICES 0 02 .
CE SYSTEME D’ALLUMAGE PAR
ALANORMENMB 002DUCANADA.ETINCELLE DE VEHICULE ES T CONFORMERENSEIGNEMENTS
108
’06-07 Models
’08-09 Models
TH E FA CTORY INSTA LLED LONG -LIFE COO LA NT MUST BE REPLACED A CCORDING TO
MAINTENA NCE MINDER SUB CODE 5, OR A T 10 YEARS WHICHEVER COMES FIEST.
TH ER EA FT ER E VE RY 5 YE AR S .
W HEN A DDIN G O R REPLACING TH E CO OLANT, A LWA YS USE H onda RECOMMENDED
G ENUIN E LON G-LIFE AN TI-FREEZE / COO LA NT TYPE 2. THIS COO LA NT IS PRE-MIX ED WITH
50% D ISTILLED WATER. IT DO ES N OT REQUIRE ANY AD DITION AL MIX ING.
NEV ER D ILU TE TH E CO OLANT, OR THE LIFE OF THE EN GINE MAY BE SERIOUSLY SH ORTENED .
C HE CK OR AD D TH E COO LA NT AT T HE R ES ER V E TAN K, NOT T HE R ADIA TO R.
FOR FURTH ER INFORMATION ON TH E COO LING SYSTEM, READ TH E OWNER’S MANUA L OR
CHECK WITH YOUR H onda D EA LER.
LORS DE L’APPOIN T OU DU REMPLACEMENT D U LIQUID E DE REFRO IDISSEMENT.
TOUJOURS UTILISER L’AN TIGEL /LIQU IDE DE REFROIDISSEMEN T TYPE 2 LON GUE DU REE
H onda D ’ORIG IN E RECO MMAND E CE LIQUID E DE REFRO IDISSEMENT EST MELANGE A U
PREALABLE AVEC 50 % D’EA U DISTILLEE. IL N’EX IGE AU CUN MELA NGE A DDITIONNEL.
NE JAMA IS DILUER LE LIQU ID E DE REFROIDISSEMEN T, LA D UREE DE V IE DU MOTEUR
P OUR RA IT EN ET RE A FFE CT EE . LE LIQUID E DE REFROIDISSEMEN T LON GUE DU REE INSTALLE A L’U SINE D OIT ETRE
RENLACE CO NFORMEMEN T AU CO DE SECOND AIRE 5 DE L’AID E-MEMOIRE D’ENTRETIEN
OU APRES 10 ANS, SELON LA PREMIERE EVENTU ALITE.PUIS TOUS LES 5 ANS.
CONTROLER LES NIVEA UX ET FAIRE L’APPOINT AU VASE D ’EXPANSION. JAMA IS AU RAD IA TEUR.
POUR TOUTE INFORMATION COMPLEMENTAIRE SUR LE CIRCUIT DE REFROID ISSEMENT, SE
REFERER AU MANU EL D’UTILISA TEUR OU PREND RE CONTA CT AVEC UN CONCESSIONNAIRE Honda.INFORMATION
RENSEIGNEMENTS VEHICLE EMISSION CONTROL INFORMATION
INFORMATIONS-DISPOSITIFS ANTI-POLLUTION
RRA-C02
U. S. EPA : T2B5 LDV OBD : CA OBD I I
OBD : CA OBD I I FUEL : GASOLINE
ARB : LEV I I LEV PC FUEL : GASOLINE
TWC, A/F SENSOR, HO2S, EGR, SFI
8HNXV02. 4FKC 8HNXR0106BBY 2. 0L
CONFORMS TO REGULATIONS :
2008MY
LOIS EPA : T2B5 LDV OBD : CA OBD I I
OBD : CA OBD I I CARBURANT : ESSENCE
ARB : LEV I I LEV PC CARBURANT : ESSENCE
TWC, A/F SENSOR, HO2S, EGR, SFI
8HNXV02. 4FKC 8HNXR0106BBY 2. 0L
CONFORME AUX NORMES : D’ ANNEE MODELE 2008
T HIS SPA RK IGNITI ON SY ST EM COMP LIES W ITH CA NADIAN ICE S-00 2.
CE SYSTEME D’ A LLUMAGE PAR ETINCELLE DE VEH ICULE EST CONFORME A LA NORME NMB-002 DU CANAD A.
HNX
902.0 V VA9
HNX
90106 RVEA
ab c d e
ab c d e
THIS VEHICLE CONFORMS TO U.S. EPA TIER 2 BIN 5
REGULATIONS APPLICABLE TO 2006 MODEL YEAR
NEW PASSENGER CARS AND CALIFORNIA
REGULATIONS APPLICABLE TO 2006 MODEL YEAR
NEW LEV II LEV PASSENGER CARS.
THIS VEHICLE CONFORMS TO U.S. EPA TIER 2 BIN 5
REGULATIONS APPLICABLE TO 2007 MODEL YEAR
NEW PASSENGER CARS AND CALIFORNIA
REGULATIONS APPLICABLE TO 2007 MODEL YEAR
NEW LEV II LEV PASSENGER CARS.
CONFORMS TO REGULATIONS: 2008 MY
CONFORMS TO REGULATIONS: 2009 MY 6: ’06
7: ’07
8: ’08
9: ’09
HNX: HONDA
V: LDV
FKC: ’06 model, ’08 model
HKC: ’07 model
VA9: ’09 model
6: ’06
7: ’07
8: ’08
9: ’09
HNX: HONDA
R: EVAP/ORVR
BBA: ’06 model
BBY: ’07 model, ’08 model
VEA: ’09 model
08/08/21 14:06:02 61SNR030_010_0009
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DYNOMITE -2009-

 
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Emission Group Identification Test Group and Evaporative Family
K20Z3 engine Model:
Example:
’07 Model
’08 Model
’09 Model Test Group:
a. Model Year
b. Manufacturer Subcode c. Family Type
d. Displacement Group e. Sequence Characters
Evaporative Family:
a. Model Year
b. Manufacturer Subcode c. Family Type
d. Canister Working Capacity Group e. Sequence Characters
1-10 General Information
Under-hood Emission Control Label (cont’d)
EVAP CANISTER
PURGE VALVE TO EVAP
CANIST ER
PCV VALVE FRONT
SOUPAPE RGC AVANT VERS
RE SE RVOIR
EVAP
VALVE DE PURGE
DU RES ERVOIR EVAPVEHICLE EMISSION CONTROL INFORMATION
HONDA MOTOR CO. , LTD.
RRB-C103
2
6 5
THIS VEHICLE CO NFORMS TO U.S. EPA TIER 2 BIN 5
REG ULATI ONS APPLICABLE TO 2007 MODEL YEAR
N EW PASSEN GER CARS AND CALIFORNIA REGULATIONS APPL ICABLE
TO 2007 MODEL YEAR NEW LEVII LEV PASSENG ER CARS.
CE VEHICUL E EST CONF ORME AUX L OIS EPA TIER 2 DES ETATS-UNIS
APPLICABLES POUR LES VEHICULES DE BIN 5 POUR LES NOUVEAUX VEHICULES
VOITURES DE TOURISME D’ ANNEE MODELE 2007 ET AUX LOIS DE LA CALIFORNIE
APPLICABL ES POUR LES NOUVEAUX VEHICUL ES LEVII LEV VOITURES DE TOURISME
D ’ AN NEE MOD ELE 2 007 .THE FACTORY INSTALLED LONG-LIFE COOLANT MUS T BE REPLACED ACCORDING TO
MAINTENANCE MINDER SUB CODE 5, OR AT 1 0 YEARS WHICHEVER COMES FIEST.
THEREAF TER EVERY 5 YEARS.
WHEN ADDING OR REPLACING THE COOLANT, ALWAYS USE ACURA RECOMMENDED
GENUINE L ONG-LIFE ANTI-F REEZE / COOL ANT TYPE 2. THIS COOL ANT IS PRE-MIXED WITH
50% DISTILLED WATER. IT DOES NOT REQUIRE ANY ADDITIONAL MIXING.
NEVER DILUTE THE COOLANT, OR THE LIFE OF THE ENGINE MAY BE SERIOUSLY SHORTENED.
CHECK OR ADD THE COOL ANT AT THE RESERVE TANK, NOT THE RADIATOR.
FOR FURTHER INFORMATION ON THE COOLING SYSTEM, READ THE OWNER’S MANUAL OR
CH ECK W ITH YOU R AC URA DEA LER.
LORS DE L’APPOINT OU DU REMPLACEMENT DU LIQUIDE DE REFROIDISSEMENT.
TOUJOURS UTILISER L’ANTIGEL /LIQUIDE DE REFROIDISSEMENT TYPE 2 LONGUE DUREE
ACURA D’ORIGINE RECOMMANDE CE LIQUIDE DE REFROIDISSEMENT EST MELANGE AU
PREAL ABL E AVEC 5 0 % D’EAU DISTIL LEE. IL N’EXIGE AUCUN MEL ANGE ADDITIONNEL .
NE JAMAIS DILUER LE LIQUIDE DE REFROIDISSEMENT, LA DUREE DE VIE DU MOTEUR
POURRAIT EN ETRE AFFECTEE. LE LIQUIDE DE REFROIDISSEMENT LONGUE DUREE INSTALLE A L’USINE DOIT ETRE
RENLACE CONFORMEMENT AU CODE SECONDAIRE 5 DE L’AIDE-MEMOIRE D’ENTRETIEN
OU APRES 10 ANS, S EL ON L A PREMIERE EVENTUALITE.PUIS TOUS LES 5 ANS.
CONTROLER LES NIVEAUX ET FAIRE L’APPOINT AU VASE D’EXPANSION. JAMAIS AU RADIATEUR.
PO UR TOUTE INF ORMATI ON CO MPLEMEN TAI RE SU R L E CI RCU IT DE REFRO IDI SSEMEN T, SE
REFERER AU MANUEL D’UTILISATEUR OU PRENDRE CONTACT AVEC UN CONCESSIONNAIRE ACURA.
INFORMATIONS-DISPOSITIFS ANTI-POLLUTION
TWC, A/F SE NSOR, HO2S, SF I 7HNXV02. 4HKC
7HNXR0106BBY
OBD II CERTIFIED 2.0L
7HNXV02. 4HKC
7HNXR0106BBY
ACCREDITATION OBD II 2.0L
TWC , A/F SENSOR, HO2 S, S F I
THIS SPA RK IG NITION SYSTEM
CO MPL IES WITH CA NA DIA N ICES-0 0 2.CE SYSTE ME D’A LLUMAGE PAR
ETI NCE LLE DE VEHI CULE EST CONFORM E
ALANORMENMB-002 DUCANADA.
VALVE LASH
(COLD) NO O TH ER A D J USTME NTS NEED ED . IN
EX
: 0 .2 3 0.0 2 mm
: 0 .2 7 0.0 2 mm
JEU DES SOU PA PES
(M OTE UR FRO ID ) AUCU N AUTRE REGLACE NECESSAIRE. ADM
ECH
: 0 .23 0 .0 2 m m
: 0.2 7 0 .0 2 m m NORMESSURLESEMISSIONS D’ECHAPPEMENT
: LEVI I, LEV (ACCREDITATIO N ET EN SERVICE)
: TI ER 2 BIN 5 (ACCREDITATION E T E N SERVI CE )
EPA ARBEX HA UST EMISS IONS S TA NDA RD S
: LEVII, LEV (C ERTIFIC ATION AND IN-USE)
: TIER 2 BIN 5 (CER TIFICA TION AND IN- USE)
EP A
ARB
INFORMATION
RENSEIGNEMENTS
108
’07 Model
’08-09 Models
THE FACTORY INSTALLED LONG-LIFE COOLANT MUST BE REPLACED ACCORDING TO
MAINTENANCE MINDER SUB CODE 5, OR AT 10 YEARS W HICHEVER COM ES FIEST.
THEREAFTER EVE RY 5 YEARS.
WHEN ADDING OR REPLACING THE COOLANT, ALWAYS USE ACURA RECOMMENDED
GEN UIN E LONG -LIFE A NTI-FREEZE / CO OLA NT TYPE 2. TH IS COO LAN T IS PRE-MIXED WITH
50% DISTILLED WATER. IT DOES NOT REQUIRE ANY ADDITIONAL MIXING.
NEVER D ILUTE TH E COO LA NT, OR THE LIFE O F TH E EN GINE MAY BE SERIOU SLY SH ORTEN ED .
CHECK OR ADD THE COOLANT AT THE RESERVE TANK, NOT THE RADIATOR.
FOR FURTH ER INFORMA TION ON TH E COOLING SYSTEM, READ THE OWN ER’S MAN UA L OR
CHECK WITH YOUR A CURA DEA LER.
LORS DE L’APPOINT OU DU REMPLACEMENT DU LIQUIDE DE REFROIDISSEMENT.
TOUJO URS UTILISER L’AN TIGEL /LIQUID E D E REFROID ISSEMENT TYPE 2 LON GUE D UREE
ACURA D’ORIGINE RECOMMANDE CE LIQUIDE DE REFROIDISSEMENT EST MELANGE AU
PREA LABLE AV EC 50 % D ’EA U D ISTILLEE. IL N’EX IGE AU CUN MELA NGE A DD ITION NEL.
NE JA MA IS D ILU ER LE LIQUID E D E REFROIDISSEMENT, LA D UREE D E VIE DU MOTEU R
POURRAIT EN ETRE AFFECTEE.
LE LIQUIDE D E REFROIDISSEMENT LON GUE D UREE INSTA LLE A L’U SINE D OIT ETRE
RENLACE CONFORMEMENT AU CODE SECONDAIRE 5 DE L’AIDE-MEMOIRE D’ENTRETIEN
OU APRES 10 ANS, SELON LA PREMIERE EVENTUALITE.PUIS TOUS LES 5 ANS.
C ON TR OLER LES N IVEAU X ET FAIR E L’A PPOIN T AU VA SE D’EXPANS IO N. JAMAIS A U R ADIATEUR .
PO UR TOUTE INFO RMATION CO MPLEMENTA IRE SUR LE CIRCUIT D E REFROID ISSEMENT, SE
REFERER AU MA NUEL D ’UTILISATEUR OU PRENDRE CON TA CT AV EC UN CONCESSIONN AIRE A CURA .INFORMATION
RENSEIGNEMENTS VEHICLE EMISSION CONTROL INFORMATION
INFORMATIONS-DISPOSITIFS ANTI-POLLUTION
HONDA MOTOR CO. , LTD.RRB-C11108
U. S. EPA : T2B5 LDV OBD : CA OBD I I
OBD : CA OBD I I FUEL : GASOLINE
ARB : LEV I I LEV PC FUEL : GASOLINE
TW C, A/F SENSOR, HO2S, SFI
8HNXV02. 4FKC 8HNXR0106BBY 2. 0L
CONFORMS TO REGULATIONS : 2008MY
LOIS EPA : T2B5 LDV OBD : CA OBD I I
OBD : CA OBD I I CARBURANT : ESSENCE
ARB : LEV I I LEV PC CARBURANT : ESSENCE
TW C, A/F SENSOR, HO2S, SFI
8HNXV02. 4FKC 8HNXR0106BBY 2. 0L
CONFORME AUX NORMES : D’ ANNEE MODELE 2008
THIS S PAR K IGNI TION S YS TEM COM PLIE S W ITH CA NADIAN ICES -00 2.
CE SY STEME D’ A LLUMAGE PAR ETINCELLE DE VEHIC ULE EST C ONFORME A LA NORME NMB-002 DU C ANADA .
HNX
902.0 V VA9
HNX
90106 RVEA
ab c d e
ab c d e
THIS VEHICLE CONFORMS TO U.S. EPA TIER 2 BIN 5
REGULATIONS APPLICABLE TO 2007 MODEL YEAR
NEW PASSENGER CARS AND CALIFORNIA
REGULATIONS APPLICABLE TO 2007 MODEL YEAR
NEW LEV II LEV PASSENGER CARS.
CONFORMS TO REGULATIONS: 2008 MY
CONFORMS TO REGULATIONS: 2009 MY 7: ’07
8: ’08
9: ’09
HNX: HONDA
V: LDV
HKC: ’07 model
FKC: ’08 model
VA9: ’09 model
7: ’07
8: ’08
9: ’09
HNX: HONDA
R: EVAP/ORVR
BBY: ’07 model, ’08 model
VEA: ’09 model
08/08/21 14:06:04 61SNR030_010_0010
ProCarManuals.com
DYNOMITE -2009-

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Item Measurement Qualification Specification
2-22
Design Specifications
WHEEL
ALIGNMENT
Camber Front 0 ° 00 ’
Rear
(without ‘‘C’’ marks
on the rear upper
arm)1°30’
Rear
(with ‘‘C’’ marks on
the rear upper arm) 0° 45 ’
Caster Front 7 ° 00 ’
Total toe-in Front 0 mm (0 in.) Rear 2 mm (0.08 in.)
Front wheel turning angle Inward 38 ° 46 ’ Outward
(reference)31 ° 14 ’
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc Rear Power-assisted self-adjusting solid disc
Type of parking brake Mechanical actuating, rear wheels
Pad friction surface area Front (except Type S)48.4 cm (7.50 sq in.) x 2
Front (Type S) 33.8 cm (5.24 sq in.) x 2
Rear 20.6 cm (3.19 sq in.) x 2
AIR
CONDITIONING Compressor Type Scroll
Capacity 77.1 mL (4.7 cu in.)/rev.
Maximum speed 10,000 rpm
Lubricant capacity 75 mL (2 1/2 fl·oz)
Lubricant type SP-10
Condenser Type Corrugated fin
Evaporator Type Corrugated fin
Blower Type Stabilized swirling flow Motor type 220 W/12 V
Speed control Infinitely variable
Maximum capacity 485 m (17.100 cu ft)/h
Temperature control Air-mix type
Compressor clutch Type Dry, single plate, poly V-belt drive Electrical power
consumption at
20 °C (68 °F)42 W maximum at 12 V
Refrigerant Type HFC-134a (R-134a) Capacity 400 450 g (14.1 15.9 oz)
2
2
2
3
08/08/21 14:07:26 61SNR030_020_0022
ProCarManuals.com
DYNOMITE -2009-

 
  
 
6-39
A
B
A B B
A
A B
8. Remove the quick-connect fitting cover (A), then
disconnect the fuel feed hose (B) (see page 11- 329).
9. Disconnect the positive crankcase ventilation (PCV) hose (A) (K20Z2 engine) and remove the ground
cable (B). 10. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
11. Disconnect the upper radiator hose (A) and the heater hoses (B).
(cont’d)
08/08/21 14:27:27 61SNR030_060_0039
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DYNOMITE -2009-

  
6-40Cylinder Head
Cylinder Head Removal (cont’d)
B
A
12. Remove the bolt (A) securing the connecting pipe.
13. Disconnect the water bypass hose (B).
14. Disconnect the following engine wire harnessconnectors, and remove the wire harness clamps
from the cylinder head.
 Four fuel injector connectors
 Engine coolant temperature (ECT) sensor 1 connector
 Camshaft position (CMP) sensor A (Intake) connector
 Camshaft position (CMP) sensor B (Exhaust) connector
 Rocker arm oil control valve connector
 Rocker arm oil pressure switch connector
 EVAP canister purge valve connector
 Variable valve timing control (VTC) oil control solenoid valve connector
 Exhaust gas recirculation (EGR) valve connector (K20Z2 engine)
 Engine oil pressure switch connector 15. Remove the cam chain (see page 6-18).
16. Remove the rocker arm assembly:
 K20Z2 engine (see page 6-43)
 K20Z3 engine (see page 6-44)
17. Remove the cylinder head bolts. To prevent warpage, loosen the bolts in sequence 1/3 turn at a
time. Repeat the sequence until all bolts are
loosened.
18. Remove the cylinder head.
08/08/21 14:27:28 61SNR030_060_0040
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DYNOMITE -2009-

 
 (#'  
   
 
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      ) 
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µ
Cylinder Head Height
Standard (New): 103.95 104.05 mm
(4.093 4.096 in.)
K20Z2 engine
6-436-43
Cylinder Head Inspection for
Warpage Rocker Arm Assembly Removal
PRECISION STRAIGHT EDGE A
A
1. Remove the cylinder head (see page 6-38).
2. Inspect the camshaft:  K20Z2 engine (see page 6-50)
 K20Z3 engine (see page 6-52)
3. Check the cylinder head for warpage. Measure along the edges, and three ways across the center.
 If warpage is less than 0.05 mm (0.002 in.) cylinder head resurfacing is not required.
 If warpage is between 0.05 mm (0.002 in.) and 0.2 mm (0.008 in.), resurface the cylinder head.
 Maximum resurface limit is 0.2 mm (0.008 in.) based on a height of 104 mm (4.09 in.). 1. Remove the cam chain (see page 6-18).
2. Loosen the rocker arm adjusting screws (A).
3. Remove the camshaft holder bolts. To prevent
damaging the camshafts, loosen the bolts, in
sequence, two turns at a time in a crisscross
pattern.
(cont’d)
08/08/21 14:28:12 61SNR030_060_0043
ProCarManuals.com
DYNOMITE -2009-

Î  
 
 
(#'
      ) 
K20Z3 engine
6-446-44 Cylinder Head
Rocker Arm Assembly Removal (cont’d)
A
C B
A B
A A
A
4. Remove cam chain guide B, the camshaft holders (A), and the camshafts (C).
5. Insert the bolts (A) into the rocker shaft holder, then remove the rocker arm assembly (B). 1. Remove the cam chain (see page 6-18).
2. Loosen the rocker arm adjusting screws (A).
3. Remove the camshaft holder bolts. To prevent
damaging the camshafts, loosen the bolts, in
sequence, two turns at a time in a crisscross
pattern.
NOTE: Bolt is not on all engines.
08/08/21 14:28:14 61SNR030_060_0044
ProCarManuals.com
DYNOMITE -2009-

 
(#'



") 
K20Z2 engine
6-46Cylinder Head
Rocker Arm and Shaft Disassembly/Reassembly
EXHAUST ROCKER
SHAFT
EXHAUST ROCKER ARM
No. 1
ROCKER SHAFT
HOLDER RUBBER BAND
No. 2
ROCKER SHAFT
HOLDER No. 3
ROCKER SHAFT
HOLDER No. 4
ROCKER SHAFT
HOLDER
INTAKE ROCKER
ARM ASSEMBLYNo. 5
ROCKER SHAFT
HOLDER
INTAKE ROCKER SHAFT
NOTE:  Identify each part as it is removed so that each item can be reinstalled in its original position.
 Inspect the rocker shafts and the rocker arms (see page 6-48).
 If reused, the rocker arms must be installed in the same positions.
 When removing, or installing the rocker arm assembly, do not remove the camshaft holder bolts. The bolts will keep the holders and rocker arms on the shaft.
 Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any contact points.
 Bundle the intake rocker arms with rubber bands to keep them together as a set.
 When replacing the intake rocker arm assembly, remove the fastening hardware from the new intake rocker arm assembly.
08/08/21 14:28:15 61SNR030_060_0046
ProCarManuals.com
DYNOMITE -2009-

 
(#'



") 
K20Z3 engine
6-47
EXHAUST ROCKER
SHAFT
EXHAUST ROCKER
ARM ASSEMBLY
No. 1
ROCKER SHAFT
HOLDER RUBBER BAND No. 2
ROCKER SHAFT
HOLDERNo. 3
ROCKER SHAFT
HOLDER No. 4
ROCKER SHAFT
HOLDER
INTAKE ROCKER
ARM ASSEMBLYNo. 5
ROCKER SHAFT
HOLDER
INTAKE ROCKER SHAFT
RUBBER BAND
NOTE:
 Identify each part as it is removed so that each item can be reinstalled in its original position.
 Inspect the rocker shafts and the rocker arms (see page 6-49).
 If reused, the rocker arms must be installed in the same positions.
 When removing, or installing the rocker arm assembly, do not remove the camshaft holder bolts. The bolts will keep the holders and rocker arms on the shaft.
 Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any contact points.
 Bundle the rocker arms with rubber bands to keep them together as a set.
 When replacing the VTEC rocker arm assembly, remove the fastening hardware from the new VTEC rocker arm assembly.
08/08/21 14:28:16 61SNR030_060_0047
ProCarManuals.com
DYNOMITE -2009-