engine ACURA NSX 1997 Service Workshop Manual

3-2
Standards and Service Limits
MEASUREMENTSTANDARD (NEW)SERVICE LIMIT
CompressionCheck the engine with the Minimumstarter cranking Maximum variation
kPa (kgf/cm
2, psi)
980 (10.0, 142)
200 (2.0, 28)
Cylinder headWarpage
Height—150.95 – 151.05 (5.943 – 5.947)0.05 (0.002)—
CamshaftEnd play
Camshaft-to-holder oil clearance
Total runout
Cam lobe height M/T IN Primary Mid
Secondary
EX Primary Mid
Secondary
A/T IN Primary Mid
Secondary
EX Primary Mid
Secondary0.05 – 0.15 (0.002 – 0.006)
0.050 – 0.089 (0.002 – 0.004)
0.03 (0.0012) max.
37.086 (1.4601)
38.037 (1.4975)
37.326 (1.4695)
36.559 (1.4393)
37.398 (1.4724)
36.741 (1.4465)
37.266 (1.4672)
37.655 (1.4825)
37.504 (1.4765)
36.559 (1.4393)
37.398 (1.4724)
36.741 (1.4465)0.5 (0.02)
0.15 (0.006)
0.04 (0.0016)
—
—
—
—
—
—
—
—
—
—
—
—
ValveValve clearance IN EX
Valve stem O.D. IN EX
Stem-to-guide clearance IN EX0.15 – 0.19 (0.006 – 0.007)*3
0.17 – 0.21 (0.007 – 0.008)*3
5.475 – 5.485 (0.2156 – 0.2159)
5.45 – 5.46 (0.2146 – 0.2150)
0.025 – 0.055 (0.001 – 0.002)
0.05 – 0.08 (0.002 – 0.003)—
—
5.445 (0.2144)
5.42 (0.2134)
0.08 (0.003)
0.11 (0.004)
Valve seatWidth INEX
Stem installed height IN EX0.80 – 1.00 (0.031 – 0.039)
1.25 – 1.55 (0.049 – 0.061)
41.55 – 42.35 (1.6358 – 1.6673)
41.55 – 42.35 (1.6358 – 1.6673)1.5 (0.059)
2.0 (0.079)
42.435 (1.6707)
42.435 (1.6707)
Valve springFree length M/T IN Outer
Inner
EX
A/T IN EX43.23 (1.7020)*1
43.24 (1.7024)*2
39.79 (1.5665)*1
39.82 (1.5677)*2
46.00 (1.8110)*1
45.98 (1.8102)*2
44.59 (1.7555)*1
44.60 (1.7559)*2
47.40 (1.8661)*1
47.43 (1.8673)*2—
—
—
—
—
—
—
—
—
—
Valve guideI.D. IN and EX
Installed height IN and EX5.51 – 5.53 (0.2169 – 0.2177)
13.75 – 14.25 (0.541 – 0.561)5.53 (0.218)—
Rocker armArm-to-shaft Primary and Secondary IN and EXclearance Mid IN and EX0.025 – 0.052 (0.0010 – 0.0020)
0.024 – 0.053 (0.0009 – 0.0021)0.08 (0.003)
0.08 (0.003)
M/T: Manual Transmission A/T: Automatic Transmission
*1: NIHON HATSUJO made, *2: CHUO HATSUJO made.
*3: Measured between the rocker arm and camshaft.
Cylinder Head/Valve Train — Section 6
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3-13
TDesign Specifications
(cont’d)
ITEMMETRICENGLISH
DIMENSIONSOverall length
Overall width
Overall height
Wheelbase
Track F/R
Ground clearance
Seating capacity4,425 mm 174.2 in
1,810 mm 71.3 in
1,170 mm 46.1 in
2,530 mm 99.6 in
1,510/1,540 mm 59.4/60.6 in
130 mm 5.1 in
2
WEIGHT (USA)
Single plate dry, diaphragm spring
Torque converter
239 cm
237.0 sq in
CLUTCHClutch M/T
A/T
Clutch lining area M/T
Gross Vehicle Weight Rating (GVWR)
NOTES
Gear reduction/DENSO
1.4 kW
12 V
30 seconds
Counterclockwise as viewed
from gear end
4.75 kg 10.47 lbs
ENGINEWater cooled, 4-stroke DOHC VTEC
gasoline engine
90 °V6-cylinder, transverse
93.0 x 78.0 mm 3.66 x 3.07 in
90.0 x 78.0 mm 3.54 x 3.07 in
3,179 cm
3(cc) 194 cu in
2,977 cm3(cc) 182 cu in
10.2
Belt driven DOHC
Forced and wet sump
Premium UNLEADED grade gasoline
with 91 Pump Octane Number
or higher
STARTERType/Make
Normal output
Nominal voltage
Hour rating
Direction of rotation
Weight
WEIGHT (CANADA)Gross Vehicle Weight Rating (GVWR)
Synchronized 6 speed forward 1 reverse
Electronically controlled
4-speed forward automatic 1 reverse
Direct 1 : 1Transmission M/T
A/T
Primary reduction
Manual AutomaticType
3.066 2.611
1.956 1.551
1.428 1.025
1.125 0.684
0.914—
0.717—
3.186 1.909Gear ratio 1st
2nd
3rd
4th
5th
6th
Reverse
Single helical gear
4.062 4.428
TRANSMISSION
Final reduction Gear type
Gear ratio
Type
Cylinder arrangement
Bore and strokeC32B1 engine
C30A1 engine
DisplacementC32B1 engine
C30A1 engine
Compression ratio
Valve train
Lubrication system
Fuel required
M/T 1,630 kg 3,593 lbs
A/T 1,655 kg 3,649 lbs
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3-15
T
ITEMMETRICENGLISH
ELECTRICALBattery
Starter
Alternator
Fuses
In the under-dash fuse box
In the under-hood fuse/relay box
In the engine compartment
fuse/relay box
Headlights, high, low
Front turn signal lights
Front parking lights
Rear turn signal lights
Brake/Taillights
Taillights
Front side marker lights
Rear side marker lights
Back-up lights
License plate lights
Gauge lights
Indicator lights
Glove box and fuse lights
Ceiling lights
Trunk lights
Door courtesy lights
Footwell light
Illumination and indicator lights
High mount brake light12 V – 52AH/5HR
12 V – 55AH/5HR
12 V – 1.4 kW
12 V – 120 A
7.5 A, 10 A, 15 A
7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 50 A
10 A, 20 A, 30 A, 40 A, 120 A
12 V – 65 W/35 W (HID)
12 V – 45 CP
12 V – 5 W
12 V – 45 CP
12 V – 32/2 CP
12 V – 2 CP
12 V – 3 CP
12 V – 3 CP
12 V – 32 CP
12 V – 8 W
12 V – 3.0 W, 1.4 W
12 V – 1.4 W, 1.96 W
12 V – 3.4 W
12 V – 8 W
12 V – 3.4 W
12 V – 3.4 W
12 V – 5 W
12 V – 1.4 W, 0.84 W
12 V – 0.91 W, LED
LED
TIRE
M/T
A/T
BRAKE SYSTEM
Front: 215/40 R17 83Y Rear: 255/40 R17 94Y165/80 D 16 (Folding spare tire)
Power assisted self-adjusting
ventilated disc
58.0/38.8 cm
28.99/6.01 sq in
Mechanical expanding, rear two wheel
brakes
WHEEL
ALIGNMENTCamber Front
Rear
Caster
Toe Front
Rear–0 °20 ’
–1 °30 ’
8 °
Out 3.5 mm Out 0.14 in
In 4.0 mm In 3/16 in
NOTES
Size
Type, front and rear
Pad and lining surface area: front/rear
Parking brake type
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4-2
For the details of lubrication points and types of lubricants to be appl\
ied, refer to the illustrated index and various work
procedures (such as Assembly/Reassembly, Replacement, Overhaul, Install\
ation, etc.) contained in each section.
*1: Always use Honda Manual Transmission Fluid (MTF). Using motor oil can \
cause stiffer shifting because it does not contain theproper additives.
*2: Always use Honda ATF-Z1 (ATF). Using a non-Honda ATF can affect shift \
quality.
*3: Always use Honda Heavy Duty DOT3 Brake Fluid. Using a non-Honda brake fl\
uid can cause corrosion and decrease the life of the system.
Lubrication Points
No.LUBRICATION POINTSLUBRICANT
1Honda Motor Oil: P/N 08798-9015.
Look for the API Certification seal shown below. Make sure
it says “For Gasoline Engines.”
2TransmissionHonda MTF*1(P/N 08798-9016)
3Brake system (including anti-lock brake system)Honda Heavy Duty DOT3 Brake Fluid*3(P/N 08798-9008)4Clutch line
5Change lever pivots (M/T)Super High Temp Urea Grease (P/N 08798-9002)6Release fork (M/T)
8
9
10
11
12
13
14
15
16
17
18
19
20
21Steering boots
Steering ball joints
Select lever (A/T)
Pedal linkage
Intermediate shaft
Brake master power pushrod
Fuel fill door
Clutch master cylinder pushrod
Tilt lever
Parking brake cable end
Door hinges upper and lower
Door opening detents
Hood hinges and lock
Rear hatch latch
Multipurpose grease
24
22
23
Caliper piston boot, caliper pins, and boots
Shift cable end and select cable end (A/T)
Throttle cable ends
Honda Caliper Grease (P/N 08C30-B0234M)
Silicone grease
25Air conditioning compressorCompressor oil:
DENSO: ND-OIL8 (P/N 38897-PR7-A01AH or 38899-PR7-A01)
For Refrigerant: HFC-134a (R-134a)
Manual
Honda ATF-Z1 (ATF)*2(P/N 08200-9001)Automatic
7Steering gearboxSteering grease (P/N 08733-B070E)
Engine
API CERTIFICATION SEAL
Recommended engine oil
Engine oil viscosity for
ambient temperature ranges
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4-5
Y
Do the items in parts A, B, C, D, E, F, and G as required for the mileag\
e/time interval listed.
NOTE: According to state and federal regulations, failure to do the maintenanc\
e items marked with an asterisk (*) will not
void the customer ’s emissions warranties. However, Acura recommends that all maintenance s\
ervices be done at
the recommended interval to ensure long-term reliability.
*1: Refer to the 1997 NSX Service Manual, P/N 61SL006.
*2: Refer to the 1998 NSX Service Manual Supplement, P/N 61SL007.
*3: Refer to the 2001 NSX Service Manual Supplement, P/N 61SW000.
A
B Replace engine oil (see page
8-2)*
2, every 7,500 miles (12,000 km) or 1 year.
Engine oil capacity: without oil filter: 4.3 L (4.5 US qt).
Check tire inflation and condition at least once a month, every 7,500 mi\
les (12,000 km).
Replace engine oil filter (see page 8-5)*1, every 15,000 miles (24,000 km) or 1 year.
Engine oil capacity: with oil filter: 5.0 L (5.3 US qt).
Check front and rear brake wear (see page 19-4)*1, every 15,000 miles (24,000 km) or 1 year.
• Check pads and discs for wear (thickness), damage, and cracks.
• Check calipers for damage, leaks, and tightness of mounting bolts.
Check parking brake adjustment (see page 19-5)*1, every 15,000 miles (24,000 km) or 1 year.
Check the number of clicks (10 to 14) when the parking brake lever is pulled with 196 N (20 kgf,\
44 lbf) of force.
Inspect tie-rod ends, steering gearbox, and gearbox boots (see page 17-57)*1, every 15,000 miles (24,000 km) or 1 year.
• Check rack grease and steering linkage.
• Check boots for damage and leaking grease.
• Check fluid lines for damage and leaks.1
• Check bolts for tightness.
• Check condition of ball joint boots for deterioration and damage.
Inspect driveshaft boots (see page 16-3)*1, every 15,000 miles (24,000 km) or 1 year.
Check boots for cracks and boot bands for tightness.
Inspect brake hoses and lines including ABS (see page 19-27)*1, every 15,000 miles (24,000 km) or 1 year.
Check the master cylinder, proportioning control valve and ABS modulator\
for damage and leakage.
Inspect all fluid levels and condition of fluids, every 15,000 miles (2\
4,000 km) or 1 year.
• Manual transmission fluid (MTF) (see page 13-3)*
1.
• Automatic transmission fluid (ATF-Z1) (see page 14-105)*1.
• Engine coolant (see page 10-2)*1.
• Brake fluid (see page 19-84)*1.
• Windshield washer fluid.
Cooling system hoses and connections (see page 10-2)*1, every 15,000 miles (24,000 km) or 1 year.
• Check all hoses for damage, leaks and deterioration.
• Check for proper fan operation.
Inspect exhaust system (see page 9-6)*, *1, every 15,000 miles (24,000 km) or 1 year.
Check catalytic converter heat shield, exhaust pipe, and muffler for dam\
age, leaks, and tightness ( see page 9-14 ).
Inspect fuel lines and connections (see page 11-130)*, *1, every 15,000 miles (24,000 km) or 1 year.
Check for loose connections, cracks, and deterioration; retighten loose \
connections and replace damaged parts.
Part Maintenance Items
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Inspect suspension components (see page 18-14)* , every 15,000 miles (24,000 km) or 1 year.
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4-6
This Maintenance Schedule outlines the minimum required maintenance. Ser\
vice at the indicated distance or time, whichever
comes first. Use the Maintenance Schedule for Severe Conditions if the v\
ehicle meets any of the qualifiers in the Severe
Conditions schedule or if the vehicle is normally driven in Canada.
Do the items in parts A, B, C, D, E, F, and G as required for the mileag\
e/time interval listed.
NOTE: According to state and federal regulations, failure to do the maintenanc\
e items marked with an asterisk (*) will not
void the customer ’s emissions warranties. However, Acura recommends that all maintenance s\
ervices be done at
the recommended interval to ensure long-term reliability.
*1: Refer to the 1997 NSX Service Manual, P/N 61SL006.
*2: Refer to the 1998 NSX Service Manual Supplement, P/N 61SL007.
*3: Refer to the 2001 NSX Service Manual Supplement, P/N 61SW000.
C
D
E
F
G Inspect and adjust drive belts, every 30,000 miles (48,000 km) or 2 ye\
ars.
•
Check for cracks and damage.
• Check deflection and tension at center of following belts pressing with\
98 N (10 kgf, 22 lbf) tension:
Alternator drive belt (see page 23-109)*
1: 11.0 – 13.5 mm (0.43 – 0.53 in.)
A/C compressor belt (see page 22-88)*1: 10 – 12 mm (0.39 – 0.47 in.)
Replace air cleaner element (see page 11-149)*1, every 30,000 miles (48,000 km).
Independent of time
Replace fuel filter (see page 11-138)*, *1, every 60,000 miles (96,000 km).
Replace spark plugs (see page 23-96)*1, every 105,000 miles (168,000 km).
Use PFR6G-11 (NGK) or PK20PR-L11 (DENSO); GAP 1.0 – 1.1 mm (0.039 – 0.043 in.).
Inspect the valve clearance (see page 6-10)*1, every 105,000 miles (168,000 km), otherwise adjust only if noisy.
Intake: 0.15 – 0.19 mm (0.006 – 0.007 in.), Exhaust: 0.17 – 0.21 mm (0.007 – 0.008 in.).
Replace timing belt (see page 6-14)*1 and inspect water pump (see page 10-11)*1,
every 105,000 miles (168,000 km) or 7 years.
Replace automatic transmission fluid (see page 14-105)*1 at 120,000 miles (192,000 km) or 6 years, then replace
every 90,000 miles (144,000 km) or 5 years.
Capacity: 2.9 L (3.1 US qt); use Honda ATF-Z1.
Replace manual transmission fluid (see page 13-3)*1, every 120,000 miles (192,000 km) or 6 years.
Capacity: 2.65 L (2.80 US qt); use Honda MTF.
Replace engine coolant (see page 10-2 )*3 at 120,000 miles (192,000 km) or 10 years, then every 60,000 miles (9\
6,000
km) or 5 years. Capacity: 12.0 L (3.2 US gal); use Honda All Season Antifreeze/Coolant\
Type 2.
Part Maintenance Items
Maintenance Schedule
Listed by Distance/Time for Normal Conditions
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CANADA Model

Vehicle Identification Number
Transmission Number

Paint Code

Vehicle Identification Number

and Canadian Motor Vehicle

Safety Standard Certification

Paint Code
Engine NumberProCarManuals.com

Under-hood Emissions Control Label

Emission Group Identification

Engine and Evaporative FamiliesProCarManuals.com

Towing

If the vehicle needs to be towed, call a professional tow-

ing service. Never tow the vehicle behind another vehi-

cle with just a rope or chain. It is very dangerous.

There are three widely used methods of towing a vehicle.

Flat-bed Equipment — The operator loads the vehicle on

the back of a truck. This is the only recommended way

of towing the NSX & NSX-T.

Wheel Lift Equipment — The tow truck driver uses two

pivoting arms which go under the tires (front or rear)

and lift them off the ground. The other two wheels

remain on the ground. This towing method is not rec-

ommended. Because of the NSX & NSX-T's low ground

clearance, the body can be damaged going over large

bumps or up inclines.

Sling-type Equipment — The tow truck uses metal

chains with hooks on the ends. These hooks go around

parts of the frame or suspension and the cables lift that

end of the vehicle off the ground. Damage to the vehi-

cle's suspension and body is almost certain if this

method of towing is attempted.

If the NSX & NSX-T cannot be towed by flat-bed, it

should be towed with the rear wheels off the ground. If,

due to damage, the vehicle must be towed with the rear

wheels on the ground, do the following:

Manual Transmission

• Release the parking brake

• Shift the transmission to Neutral

Automatic Transmission

• Release the parking brake

• Start the engine

• Shift to position, then to position

• Turn off the engine

NOTICE:

• Improper towing preparation will damage the trans-

mission. Follow the above procedure exactly. The car

must be towed on a flat bed if the engine will not

start or the transmission will not shift.

• It is best to tow the vehicle no farther than 50 miles

(80 km), and keep the speed below 35 mph (55 km/h).

• Trying to lift or tow the vehicle by the bumpers will

cause serious damage. The bumpers are not

designed to support the vehicle's weight.ProCarManuals.com

Service Precautions

Handling of Special Nuts and Bolts

Handling of Tires

• The tires on NSX & NSX-T should not be rotated. The

front wheels are 16" in, diameter and the rear wheels

are 17" in, so they cannot be rotated front-to-rear.

The original-equipment tires on NSX & NSX-T have a

unidirectional tread pattern, so they cannot be rotat-

ed side-to-side.

• The folding spare tire cannot be repaired or removed

from the rim.

Engine Steam-cleaning

(NSX-T only)

When steam-cleaning the engine compartment, keep the

roof holder switch dry. If the roof holder switch gets wet

accidentally, dry it thoroughly with compressed air.
Because many sections on this vehicle are constructed

with aluminum alloys, use only the special "Dacro" type

nuts and bolts recommended by Acura.

NOTE:

• Dacro finish can be identified by gray plating.

• Some Dacro finish bolts have a green coating on the

thread section of the bolt for easier application. This

type of bolt is called a "Torquer" bolt.

• Use of other types of nuts and bolts may cause elec-

trolysis and corrosion, which in turn could cause the

bolt to loosen.

Gray plating: "Dacro" type

Gray plating + Green coating on the threads:

"Torquer" type

1. When replacing nuts and bolts, use only the same

type.

2. Tighten the nuts and bolts with a torque wrench to

the specifications provided in this manual.

3. Clean all thread ridges with a non-wire-type bristle

brush. Foreign matter in the threads may cause the

bolt to loosen.

4. Sections on this vehicle requiring the use of Dacro nuts

and bolts will be indicated by a in this manual.ProCarManuals.com