brake ACURA RL KA9 1996 Service Manual PDF
[x] Cancel search | Manufacturer: ACURA, Model Year: 1996, Model line: RL KA9, Model: ACURA RL KA9 1996Pages: 1954, PDF Size: 61.44 MB
Page 1278 of 1954

DTC 68: Brake Pedal Position Switch
Is there battery voltage?
Check for an open in the STOP
circuit:
Measure the voltage between the
VSA control unit 42P connector
terminal No. 32 and body ground
when the brake pedal is pressed.
Is there battery voltage?
Replace the brake pedal position
switch.
VSA CONTROL UNIT 42P CONNECTOR
Repair short to power in the wire
between the brake pedal position
switch and the VSA control unit.
Terminal side of female terminals
Repair open in the wire between
the brake pedal position switch
and the VSA control unit.
Check for loose terminals in the
VSA control unit 42P connector.
If necessary, substitute a known-
good VSA modulator-control
unit, and recheck.ProCarManuals.com
Page 1279 of 1954

Troubleshooting
DTC 71: Abnormal Wheel Speed Signal
Are any DTCs except 71 indicated?
Check the tires.
Are tires with specified size and
inflated to specification?
Check for brake drag.
Do the brakes drag?
Visually check for appropriate
wheel sensor and pulser installa-
tion (see table).
Are they installed correctly?
Check the four pulser gears for a
chipped tooth (see table).
Is the pulser OK?
Problem Verification:
1. Clear the DTC.
2. Test-drive the vehicle at 19
mph (30 km/h) or more.
3. Verify the DTC.
Is DTC 71 indicated?
YES
Check for loose terminals in the
VSA control unit 42P connector.
If necessary, substitute a known-
good VSA modulator-control
unit, and recheck.
Preform the appropriate trou-
bleshooting for the DTC.
Replace the tire(s) with the spec-
ified size.
Repair the brake drag.
Reinstall or replace the wheel
sensor or pulser.
Replace the driveshaft or hub
unit. (Chipped pulser gear.)
The system is OK at this time.
Verify the DTC.ProCarManuals.com
Page 1304 of 1954

VSA Modulator-Control Unit
Removal/Installation
NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off imme-
diately with water.
Take care not to damage or deform the brake lines during removal and installation.
To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop towel or equivalent material.
Removal
1. Disconnect the pressure sensor 3P connector.
2. Pull the locking lever of the VSA control unit 42P connec-
tor up, then disconnect the connector.
3. Disconnect the six brake lines.
4. Remove the two 8 mm nuts.
5. Remove the VSA modulator-control unit.
Installation
1. Install the VSA modulator-control unit, then tighten the
two 8 mm nuts.
2. Align the connecting surfaces of the VSA control unit 42P
connector.
3. Push the locking lever of the VSA control unit 42P connec-
tor down until you hear a click.
4. Connect the pressure sensor 3P connector.
5. Connect the six brake lines.
6. Perform the precharge brake line bleeding (see page 19-
271).
7. Bleed the brake system, starting with the front wheels.
8. Start the engine, and check that the ABS indicator goes
off.
9. Test-drive the vehicle, and check that the ABS indicator
does not come on.
To right-rear
To left-rear
PRESSURE SENSOR
3P CONNECTOR
VSA MODULATOR
CONTROL UNIT
LOCKING LEVER
VSA CONTROL UNIT
42P CONNECTOR
To right-front
To left-front
FLARE NUT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MOUNTING BOLT
VSA CONTROL UNIT 42P CONNECTOR
8 mm BOLT
22 N-m (2.2 kgf-m, 16 Ibf-ft)
8 mm NUT
9 N-m (0.9 kgf-m, 7 Ibf-ft)
RUBBER MOUNT
BRACKETProCarManuals.com
Page 1305 of 1954

Precharge Pum p Moto r
Removal/Installatio n
NOTE:
Do no t spil l brak e flui d o n th e vehicle ; i t ma y damag e th e paint ; i f brak e flui d doe s contac t th e paint , was h it of f imme -
diatel y wit h water .
Tak e car e no t t o damag e o r defor m th e brak e line s durin g remova l an d installation .
T o preven t th e brak e flui d fro m flowing , plu g an d cove r th e hos e end s an d joint s wit h a sho p towe l o r equivalen t material .
Remova l
1. Disconnec t th e precharg e pum p moto r 2 P connector .
2 . Disconnec t th e brak e lin e an d th e brak e hos e fro m th e precharg e pum p motor .
3 . Remov e th e thre e 6 m m bolt s fro m th e precharg e pum p motor , the n remov e th e precharg e pum p moto r wit h bracket .
4 . Remov e th e tw o 6 m m bolt s an d 8 m m nut , the n remov e th e precharg e pum p motor .
Installatio n
1. Instal l th e precharg e pum p moto r o n th e bracket , the n tighte n th e tw o 6 m m bolt s an d th e 8 m m nut .
2 . Instal l th e precharg e pum p moto r wit h bracket , the n tighte n th e thre e 6 m m bolts .
3 . Connec t th e brak e lin e an d th e brak e hos e o n th e precharg e pum p motor .
4 . Perfor m th e precharg e brak e lin e bleedin g (se e pag e 19-271 ).
5 . Blee d th e brak e system , startin g wit h th e fron t wheels .
6 . Star t th e engine , an d chec k tha t th e AB S indicato r goe s off .
7 . Test-driv e th e vehicle , an d chec k tha t th e AB S indicato r doe s no t com e on .
6 m m BOL T
9. 8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
BRAKE HOS E
8 m m NU T13 N- m (1. 3 kgf-m , 9. 4 Ibf-ft )
BRAKE LIN E
FLAR E NU T
1 5 N- m 11. 5 kgf-m , 1 1 Ibf-ft )
PRECHARG E PUM P MOTO R
RUBBE R MOUN T
MOUNTIN G BOL T
PRECHARG E PUM P MOTO R2P CONNECTO R
BRACKET
ProCarManuals.com
Page 1306 of 1954

Precharge Brake Line Bleeding
1. Connect the SCS service connector to the service check connector (2P) under the glove box.
2. Press the parking brake pedal.
3. Press the VSA off switch, and hold it.
4. Turn the ignition switch ON (II).
5. Release the VSA off switch after the VSA activation indicator goes off twice.
6. Press the VSA off switch after the VSA activation indicator comes on.
7. Release the VSA off switch after the VSA activation indicator goes off.
8. Press the VSA off switch after the VSA activation indicator starts blinking.
9. Release the VSA off switch after the VSA activation indicator stops blinking.
10. Turn the ignition switch OFF, then repeat steps 2 through 10 for 4 times.ProCarManuals.com
Page 1531 of 1954

LEFT REA R DOO R SWITC H
Test , pag e 23-26 4
BRAKE LIGH T
FAILUR E SENSO R
Test , pag e 23-9 6 TRUN
K LI D LATC H SWITC H
Test/Replacement , pag e 23-35 3
DRIVER'
S DOO R SWITC H
Test , pag e 23-26 4
BRAK
E SWITCH *
Se e sectio n 1 9
* : Yo u ca n als o tes t th e switc h b y usin g th e self-diagnosi s functio n (mod e 2) . (Se e pag e 23-252 .)
Safet y Indicato r
Componen t Locatio n Inde x
SRS component s ar e locate d i n thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
(sectio n 24 ) befor e performin g repair s o r service .
SAFETY INDICATO R
Inpu t Test , pag e 23-9 4
FRON T PASSENGER' S DOO R SWITC H
Test , pag e 23-26 4
RIGHT REA R DOO R SWITC H
Test , pag e 23-26 4
ProCarManuals.com
Page 1534 of 1954

Safety Indicato r Syste m
Brake Ligh t Failur e Senso r Tes t
'96 - 9 8 models :
1 . Firs t mak e sur e th e brak e light s com e o n whe n th e
brak e peda l i s pressed .
• I f al l th e brak e light s com e on , g o t o ste p 2 .
• I f on e o f th e brak e light s doe s no t com e on , chec k
whethe r th e bul b is blown . I f th e bul b is OK , g o to
ste p 2 .
• I f non e o f th e brak e light s com e on , chec k th e
brak e ligh t circui t.
2 . Ope n th e trun k lid .
3 . Pul l bac k th e lef t trun k sid e pane l t o uncove r th e
brak e ligh t failur e senso r (se e sectio n 20 ).
4 . Mak e sur e th e ligh t i n th e safet y
indicato r doe s no t com e o n an d sta y o n whe n th e
No . 1 termina l o f th e 8 P connecto r i s grounde d an d
the ignitio n switc h is turne d fro m OF F to O N (II) .
• I f th e ligh t doe s no t g o off , chec k
for:
an ope n i n th e WHT/GR N wir e betwee n th e
safet y indicato r an d lef t taillight .
a fault y safet y indicato r circui t i n th e gaug e
assembly .
• I f th e ligh t goe s off , g o t o ste p 5 .
5. Mak e sur e th e ligh t i n th e safet y indi -
cato r come s o n an d goe s of f whe n th e No . 7 termina l
o f th e 8 P connecto r i s grounded , th e brak e peda l i s
depressed , an d th e ignitio n switc h is turne d fro m OF F
to O N (II) .
• I f th e ligh t doe s no t g o off , replac e
th e brak e ligh t failur e sensor .
• I f th e ligh t goe s off , chec k for :
poo r groun d (G701) .
an ope n i n th e BL K wire .
ProCarManuals.com