engine Alfa Romeo 159 2009 Owner handbook (in English)

250
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
IDENTIFICATION LABEL
This is to be found in the engine com-
partment, aside the upper right shock-
absorber connection and it bears the fol-
lowing identification data:
A.Space for details of national ho-
mologation
B.Space for punching the consecutive
chassis number
IDENTIFICATION
DATA
You are advised to note the identifica-
tion codes. The identification data
stamped and given on the plates and
their position are the following fig. 1:
1- Identification label
2- Body label
3- Bodywork paint identification label
4- Engine label.C.Space available for maximum
weights authorised by various national
regulations
D.Space for version and any supple-
mentary indications to those specified
E.Space for smoke coefficient (diesel
versions only)
F.Space for punching the Manufactur-
er’s name.
A0A0045mfig. 1A0E0013mfig. 2
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 250

BODYWORK PAINT
IDENTIFICATION LABEL
This is located in the inner side of the
tailgatefig. 4and it includes:
A.Paint manufacturer
B.Name of colour
C.Colour code.
D.Colour code for touching up and re-
spraying.
ENGINE MARKING
Engine marking is stamped on the gear-
box side, on the rear left side.
BODYWORK LABEL
This is located on the passenger com-
partment floor near the front passen-
ger’s seat.
It can be reached by raising cover
A-fig. 3and it includes:
❒type of vehicle (ZAR 939000);
❒Manufacturer’s serial number (chas-
sis number).
251
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
A0A0222mfig. 4A0A0175mfig. 3
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 251

252
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Versions Engine code Bodywork version
1.8939A4000 939AXL1A 21C
939BXL1A 22C ()
1.9 JTS939A6000 939AXA1B 00C
939BXA1B 10C ()
2.2 JTS939AXB1B 03C
939A5000939BXB1B 11C (
)
939AXB1B 03D (**)
939BXB1B 11 () (**)
3.2 JTS 4x2939A000 939AXG1B 44
939BXG1B 45 ()
3.2 JTS 4x4939A000 939AXG2B 09B
939BXG2B 16B ()
1.9 JTD
M8v939A1000 939AXE1B 04C
939A7000 (*) 939AXH1B 06C (*)
939BXE1B 14C (
)939BXH1B 17C ()(*)
1.9 JTD
M16v939A2000 939AXC1B 01C
939A8000 (*) 939AXC1B 01D (*)
939AXF1B 05C (*)
939BXC1B 12E (
)
939BXC1B 12F (*)
939BXC1B 12C (
) (*)
939BXC1B 12D (
) (*)
939BXF1B 15 (
) (*)
939BXF1B 15C (
) (*)
939BXF1B 15E () (*)
2.4 JTD
M4x2939A9000 939AXM1B 39B
939BXM1B 40B ()
2.4 JTD
M4x4939A9000 939AXM2B 35B
939BXM2B 36B ()
(*) For specific markets () Sportwagon versions (**) Pack TI
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 252

253
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
1.9 JTS
939A6000
Otto
4 in line
4
86 x 80
1859
118
160
6500
190
19.4
4500
NGKFR5CP
Unleaded petrol
95 RON
(Specification
EN228)2.2 JTS
939A5000
Otto
4 in line
4
86 X 94.6
2198
136
185
6500
230
23.4
4500
NGKFR5CP
Unleaded petrol
95 RON
(Specification
EN228)3.2 JTS
939A000
Otto
6 in 60° V
4
85.6 X 89
3195
191
260
6200
322
32.8
4500
BOSCH
HR7MPP152
Unleaded petrol
95 RON
(Specification
EN228) 1.8
939A4000
Otto
4 in line
4
80.5 x 88.2
1796
103
140
6500
175
17.8
3800
BOSCH
FQR8 LEU2
Unleaded petrol
95 RON
(Specification
EN228)
To change plugs contact Alfa Romeo Authorized Services.
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Valves per cylinder
Piston bore and stroke mm
Total displacement cm3
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 253

254
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
1.9
JTD
M8v
939A1000
Diesel
4 in line
2
82 x 90.4
1910
88
120
4000
280
28.6
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)1.9
JTDM16v
939A2000
Diesel
4 in line
4
82 x 90.4
1910
110
150
4000
320
32.6
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)2.4 JTD
M
200 HP (**)
939A3000
Diesel
5 in line
4
82
X90.4
2387
147
200
4000
400
40.8
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
(*) For specific markets
(**) QTronic gearbox versions1.9
JTD
M8v (*)
939A7000
Diesel
4 in line
2
82 x 90,4
1910
85
115
4000
275
28
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)1.9
JTDM16v (*)
939A8000
Diesel
4 in line
4
82 x 90,4
1910
100
136
4000
305
31
2000
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
2.4 JTDM
210 HP
939A9000
Diesel
5 in line
4
82 x 90.4
2387
154
210
4000
400
40.8
1500
–
Diesel fuel
for motor
vehicles
(Specification
EN590)
GENERAL
Engine code
Cycle
Number and layout of cylinders
Valves per cylinder
Piston bore and stroke mm
Total displacement cm3
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 254

255
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
FUEL FEED/IGNITION
1.8 1.9 JTS - 2.2 JTS1.9 JTDM8V
3.2 JTS1.9 JTDM16v - 2.4 JTDM
Fuel feed Multipoint fuel injection Direct injection Direct injection, Common Rail
Modifications or repairs to the fuel feed system that are not carried out properly or do not
take the system’s technical specifications into account can cause malfunctions leading to
the risk of fire.
1.8
Five forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Front2.4 JTDM210 HP 4x4
3.2 JTS 4x4
Six forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Four-wheel drive 1.9 JTS - 2.2 JTS- 3.2 JTS 4x2
1.9 JTD
M8V- 1.9 JTDM16v
2.4 JTD
M200 HP
2.4 JTD
M210 HP
Six forward gears + reverse
and synchronisers for speeds
Dry single disk
with hydraulic control
Front
TRANSMISSION
Gearbox
Clutch
Drive
IMPORTANTIn the event of difficult disengagement, due to significant difference of grip between front and rear axle, do
not insist with heavy accelerations: it is actually more effective an attempt of disengagement at medium slow engine rpm,
with pauses of a few seconds if several attempts are necessary.
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 255

1.9 JTDM8v
70❍
10❍
7.5
4.6
❑
2.3
6.0
1.9 JTDM16v
70❍
10❍
7.5
4.6
❑
2.3
6.0
2.4 JTDM
70❍
10❍
7.35
6.4
❑
2.8
6.0
1.9 JTS
70●
10●
8.15
5.4
■
2.3
6.0
2.2 JTS
70●
10●
8.15
5.4
■
2.3
6.0
3.2 JTS
2,.4 JTDM210 HP
4x4
70●
10●
10.3
5.4
■
2.8 (Õ)
6.0
CAPACITIES
Specified fuels and
original lubricants
●Unleaded petrol
with no less than 95 R.O.N.
(EN228 Specification)
❍Diesel fuel for motor
vehicles (EN590 Specification)
Mixture of 50%
water and
PARAFLU UP (
▲)
■SELENIA StAR
❑SELENIA WR
TUTELA CAR MATRYX
(Õ) TUTELA
MULTIAXLE
Mixture of water and liquid
TUTELA
PROFESSIONAL SC 35
1.8
70●
10●
8.0
4.5■
1.6
6.0
(▲) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Fuel tank: litres
– including
a reserve of litres
Engine cooling system litres
Lubrication system engine litres
Mechanical gearbox/
differential litres
Windscreen/headlight
washer fluid reservoir: litres
266
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 266

FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND THEIR SPECIFICATIONS
Use Fluid and lubricant specifications Original fluids Change
for correct car operation and lubricants
Lubricants for
petrol engines
Lubricants for
diesel engines
Synthetic-based oil, grade SAE 5W-40,
FIAT 9.55535-H2qualification.
Synthetic-based oil, grade SAE 5W-40,
FIAT 9.55535-N2qualification.SELENIA StAR
Contractual Technical
Reference N° F216.D05
SELENIA WR
Contractual Technical
Reference N° F515.D06According to Service
Schedule
According to Service
Schedule
For diesel engines, in emergency cases where genuine products are not available, lubricants with min. performance ACEA C2 are accepted. If this is the
case, the best engine performance is not guaranteed. We however recommend replacing the lubricant with those recommended by Alfa Romeo
Authorized Services.
Use of products with low-quality properties than ACEA A3 and ACEA B4 could cause damages to the engine that are not covered by the warranty.
For very cold climate conditions, ask to contact Alfa Romeo Authorized Services for the appropriate Seleniaproduct to use.
267
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 267

268
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
Synthetic-based oil, grade SAE 75W-85
that passes API GL 4 specifications.
QualificationFIAT 9.55550-MZ1
Synthetic-based oil, grade SAE 75W-90 that passes
API GL-5 specifications, ZF-TE ML 18.
QualificationFIAT 9.55550-DA3
Lubricant for automatic transmissions that passes
"ATF DEXRON III" specification.
QualificationFIAT 9.55550-AG2.
Grease containing Molybdenum bisulphide for high temperature
appliances. NLGI 1-2 consistency.
QualificationFIAT 9.55580.
Grease for homokinetic joints with low friction coefficient.
NLGI 0-1 consistency.
QualificationFIAT 9.55580.
Synthetic fluid for Brake and clutch controls FMVSS n° 116
DOT 4, ISO 4925, SAE J1704, CUNA NC 956-01
QualificationFIAT 9.55597.
Protective with antifreeze action, red colour based on inhibited
monoethylen glycol and organic formula, that passes
CUNA NC 956-16, ASTM D 3306 specifications.
QualificationFIAT 9.555523.
Additive for diesel fuel, protecting Diesel engines.
Mixture of alcohol and surfactants CUNA NC 956-11.
QualificationFIAT 9.55522.TUTELA CAR
MATRYX
Contractual Technical
Reference N° F108.F02
TUTELA
MULTIAXLE
Contractual Technical
Reference N° F426.E06
TUTELA GI/EContractual Technical
Reference N° F001.C94
TUTELA ALL STARContractual Technical
Reference N° F702.G07
TUTELA STAR 700Contractual Technical
Reference N° F701.C07
TUTELA TOP 4Contractual Technical
Reference N° F001.A93
PARAFLU UP (●)Contractual Technical
Reference N° F101.M01
TUTELA DIESEL ARTContractual Technical
Reference N° F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference N° F201.D02
Mechanical gearbox
and differential
Rear differential and
transmission unit
(3.2 JTS 4X4 and 2.4
JTD
M4x4 version)
Power steering
CV joints
on wheel side
CV joints
on differential side
Brake and clutch
hydraulic controls
Radiator antifreeze
proportion:
50% water and
50%PARAFLU UP
(❏)
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted
or undiluted
Lubricants and
greases
for transmission
Windscreen/
headlight washer
fluid Protective agent
for radiators Brake fluid
(●)IMPORTANTDo not top up or mix with fluids having different specifications from those described here.
(
❏) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Additive for
diesel fluid
Use Fluid and lubricant specifications Original fluids Applications
for correct car operation and lubricants
249-270 Alfa 159 GB 4-06-2008 9:44 Pagina 268

CURRENT OUTLET
(optional for versions/
markets where applicable)
The current outlet is located on the left
side of the boot.
To use the current outlet, open the lid
A-fig. 12. The current outlet only
works with the key fitted into the igni-
tion device and can only be used to pow-
er accessories having max. 15A intake
(180 W).
280
ALFA 159 SPORTWAGON
ODDMENT COMPARTMENTS
fig. 10 - 11
The boot sides are equipped with two odd-
ment compartments closed by a cover.
To open the cover press button Aand
turn it downwards.
A0E0273mfig. 10A0E0274mfig. 12A0E0272mfig. 11
Never use the outlet for
accessories with power
over the max. specified
one. Long power intake can run
down the battery and inhibit
engine starting.
271-292 Alfa 159 GB 4-06-2008 9:45 Pagina 280