Alfa Romeo Giulia 2019 Owner's Manual

Correct servicing permits the performance of the vehicle to be
maintained over time, as well as limited running costs and
safeguarding the efficiency of the safety systems.
This chapter explains how.
SERVICING AND CARE
SCHEDULED SERVICING.........................160
ENGINE COMPARTMENT.........................167
BATTERY RECHARGING .........................173
SERVICING PROCEDURES . . ......................174
LIFTING THE VEHICLE..........................176
WHEELS AND TYRES...........................177
BODY.....................................178
INTERIOR..................................179

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and maintenance
operations at fixed distance intervals
and, for versions/markets, where
provided, at fixed time intervals, as
described in the Service Schedule.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
operations are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
REGULAR CHECKS
Every year or620miles (1,000km) or
before long journeys, check and top up, if
necessary:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
low AdBlue diesel emissions additive
(UREA) level warning (2.2 JTD versions
only);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights,
direction
indicators,
hazard

warning
lights,
etc.);
operation
of
screen
washing/wiping

system
and
positioning/wear
of
wiper

blades.
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DEMANDING
USE
OF
THE
CAR
If
the
vehicle
is
used
in
one
of
the

following
conditions:







€‘






4-5
miles
(7-8
km))
at
sub-zero
outside

temperatures;
engine
often
idling
or
driving
long

distances
at
low
speeds
or
long
periods

of
inactivity;
in
the
event
of
a
long
period
of

inactivity;
the following checks must be carried out
more often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and
tailgate locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel filter (where provided).
160
SERVICING AND CARE

SERVICE SCHEDULE (2.0 T4 MAir petrol engine versions)
IMPORTANT Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the maintenance
from the start of the plan may cause the allowed interval to be exceeded for some operations!
Thousands of miles9 18273645546372 8190
Years12345678 910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check quick tyre repair kit recharge conditions/expiry date
(if provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels(1)●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
Check the supply/engine control and emissions systems
operation using the diagnosis equipment●●●●●●●●●●
Check engine oil decay using the diagnosis equipment(2)●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) If the engine oil quality detected by the vehicle diagnostics is lower than 20%, it is advisable to replace the engine oil and engine filter in order to avoid another service
operation after a short time.
161
Thousands ofkilometres15 30 45 60 75 90 105 120135150

Thousands of miles9 18273645546372 8190
Years12345678 910
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check windscreen wiper blade position/wear●●●● ●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●● ●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)(3)●● ●
(3) The maximum mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 18.000 mi (30.000 km). The belt must be replaced every 2 years regardless of the mileage
162
SERVICING AND CARE
Thousands ofkilometres15 30 45 60 75 90 105 120135150

Thousands of miles9 18273645546372 8190
Years12345678 910
Change engine oil and replace oil filter(4)
Replace Transfer Case oil (for AWD versions)
●
Spark plug replacement(5)●●
Replace accessory drive belt/s(3)
Replace air cleaner cartridge(6)
●●●
Change the brake fluid(7)
Replace the passenger compartment cleaner(6)
o●o●o●o●o●
(4) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message in
the instrument panel. In any cases, never exceed 1 year.
(5) The replacement must be performed according to mileage and regards of the elapsed time. The following are vital in order to ensure correct operation and prevent
serious damage to the engine: - only use spark plugs specifically certified for the engine itself of the same type and brand (see the "Engine" paragraphin the "Technical
specifications" chapter); - strictly comply with the spark plug replacement intervals in the Scheduled Servicing Plan. It is advisable to contact a reference Dealership for
plug replacement. (3) The maximum mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 18.000 mi (30.000 km). The belt must be replaced every 2 years regardless of the mileage
(6) If the vehicle is used in dusty areas, this cleaner should be replaced every 9,000 miles (15,000 km).
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operations
(●) Mandatory operations
163
Thousands ofkilometres15 30 45 60 75 90 105 120135150

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
IMPORTANT Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note. Warning: simply restarting the maintenance
from the start of the plan may cause the allowed interval to be exceeded for some operations!
Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check quick tyre repair kit recharge conditions/expiry date
(where provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels in engine
compartment (engine coolant, hydraulic clutch/brakes,
windscreen washer, battery, etc.)(1) (2)
●●●●●●●●●●
Check exhaust emissions●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(2) The consumption of AdBlue (UREA) emission control additive depends on the conditions of the use of the car and is indicated by means of the symbol anda specific
message on the instrument panel display.
164
SERVICING AND CARE
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation(3)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check windscreen wiper blade position/wear●●●●●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)(4)●●
(3) If the engine oil quality detected by the vehicle diagnostics is lower than 20%, it is advisable to replace the engine oil and engine filter in order to avoid another service
operation after a short time.
(4) The maximum mileage is 72,000 mi (120,000 km). The belt must be replaced every 5 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years regardless of the mileage
165
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Visually inspect the toothed timing drive belt(4)●●
Change engine oil and replace oil filter(5)
Replace Transfer Case oil (for AWD versions)
●
Replace accessory drive belt/s(4)
Replace the toothed timing drive belt(4)
Replace air cleaner cartridge(6)
●●●
Replace fuel filter cartridge(7)●●●
Change the brake fluid(8)
Replace the passenger compartment cleaner
●●●●●
(4) The maximum mileage is 72,000 mi (120,000 km). The belt must be replaced every 5 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years regardless of the mileage
(5) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message in
the instrument panel. In any case, it must never exceed 2 years. Where the car is used mostly in urban settings you need to replace the engine oil filter every year.
(6) If the car is used in dusty areas, this cleaner should be replaced every 12,000 miles (20.000 km).
(7) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 12,000 miles (20.000 km).
(8) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Mandatory operations
166
SERVICING AND CARE
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

ENGINE COMPARTMENT
CHECKING LEVELS
156) 157)
65)
Versions - 2.0 T4 MAir engine, fig. 151
1. Engine oil filler 2. Primary engine cooling reservoir plug 3. Brake fluid reservoir cap access cover 4. Windscreen/headlights
washer fluid reservoir cap 5. Secondary engine cooling reservoir plug
15109026S0002EM
167

Versions - 2.0 T4 MAir engine right-hand drive, fig. 152
1. Engine oil filler 2. Brake fluid reservoir cap access cover 3. Primary engine cooling reservoir plug 4. Windscreen/headlights
washer fluid reservoir cap 5. Secondary engine cooling reservoir plug
15209026S0006EM
168
SERVICING AND CARE