Alfa Romeo Giulia 2019 Owner's Manual

Diesel versions - 2.2 JTD engine,fig. 153
1. Engine oil filler 2. Engine coolant reservoir cap 3. Brake fluid reservoir cap access cover 4. Windscreen/headlights washer
fluid reservoir cap 5. Secondary engine cooling reservoir plug
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169

ENGINE OIL
158)66)
IMPORTANT
It
is
advisable
to
check
the

oil
level
indication
before
long
journeys.
The
engine
oil
level
can
be
seen
on
the

instrument
panel
display
every
time
the

engine
is
started,
or
on
the
Connect

system
display
by
activating
on
the
main

menu
(MENU
button)
the
following

functions
in
sequence:
“Apps”;
“Car

Status”
and
“Oil
Level”.
Check
on
the
display
using
the
6
notches

that
the
oil
level
is
between
MIN
and

MAX
level:
1
notch
MIN
level,
6
notches

MAX
level.
If
the
oil
level
indication

reaches
the
first
red
mark,
add
oil

through
the
filler
1,
considering
that
each

notch
shown
on
the
display
corresponds

to
approximately:
2.0
T4
MAir
engine
0.055
UK
gal

(250
ml).
2.2
JTD
Engine







Õ
c
Õ
Ú
Ø

ƒ}ˆ
¦
×
Õ
Õ
‰ˆ
¡
c







‚

‹ŽŽ


67)
IMPORTANT
Make
sure
not
to
add
too

much
engine
oil
when
topping
up.
Engine

oil
in
excess
may
damage
the
engine.

Have
the
car
checked.
Never
exceed
the

MAX
level
when
topping
up
engine
oil.
It
is advisable to check the oil level in
intermediate steps on the display.
IMPORTANT The oil level is not refreshed
immediately on the display after topping
up. Consequently, wait for the oil level to
be refreshed on the display following to
procedure shown below.
Top-up and oil level indication update
on display
If a top-up is needed, proceed as follows
to ensure correct indication of the oil
level on the display:
2.0 T4 MAir engine
with the vehicle level, run the engine
for approximately 5 minutes
(temperature higher than 176°F (80°C)
and then stop the engine;
start the engine again and idle it for
about 2 minutes.
2.2 JTD Engine
with the car level, run the engine until
the second oil temperature notch lights
up on the display on the instrument panel,
then stop the engine;
wait for at least 3 minutes, turn the
ignition switch to ON without starting the
engine and wait for 20 seconds.
IMPORTANT If the indication is not
correct after the procedure, contact an
Alfa Romeo Dealership.IMPORTANT The oil dipstick in the engine
compartment, on versions with 2.2 JTD
engine, must be used ONLY if the oil level
sensor is faulty. The latter condition is
indicated by the
symbol which will
appear on the instrument panel.
The manual engine oil level checking
procedure must be carried out, when
necessary, on a cold engine only.
Never attempt to carry out the manual
engine oil checking procedure (using the
dipstick) with the engine hot. Contact
with the surrounding hot engine parts
could cause burns.
This operation is permitted only for the
time actually needed to restore correct
operation of the oil level sensor at an Alfa
Romeo dealership.
Engine oil consumption
68)
4)
The maximum engine oil consumption is
usually 0.88 lb (400 grams every
620 miles (1000 km). When the car is
new, the engine needs to be run in,
therefore the engine oil consumption can
only be considered stabilised after the
first 3100 - 3700 miles (5000 -
6000 km).
170
SERVICING AND CARE

ENGINE COOLANT FLUID
159)
69)
If the level is too low, unscrew the
reservoir cap and add the fluid described
in the "Technical Specifications" chapter.
On the 2.0 T4 MAir engine version with
right-hand drive, remove the shield 6
fig. 154 to check the fluid level in the
primary reservoir. To do this, release the
fixing clip 7 and lift upwards.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
160) 161)
The windscreen and headlights washer
fluid reservoir (where provided) is
equipped with a telescopic filler. If the
level is too low, lift the reservoir cap 4
fig. 155 upwards and then lift the filler,
as shown in the figure, and add the fluiddescribed in the "Technical
Specifications" chapter. After having
topped up the fluid, arrange the filler
correctly and then press on the cap until
you hear it click.
IMPORTANT With a low fluid level
(indicated by the dedicated symbol
appearing on the instrument panel
display), the headlight washer system
does not work, even though the screen
washers continue to work.BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
5)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
BATTERY
162) 163) 164) 165)
70)
6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
Alfa Romeo Dealership is, however,
necessary to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
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171

remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. Connect
system, hazard warning lights, etc.)
switched on for a long time when the
engine is not running;
before performing any operation on
the electrical system, disconnect the
cable from the negative battery terminal.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (already at 14 °F / -10°C).
WARNING
156)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
157)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.158)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
159)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine is
hot: you risk scalding yourself.
160)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
161)Some commercial additives for
windscreen washer fluid are flammable. The
engine compartment contains hot
components which may start a fire.
162)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
163)Using the battery with insufficient
fluid irreparably damages the battery and
may cause an explosion.
164)If the vehicle must remain unused for a
long time at a very low temperature, remove
the battery and take it to a warm place, to
avoid freezing.
165)When performing any operation on the
battery or near it, always protect your eyes
with special goggles.
IMPORTANT
65)Be careful not to confuse the various
types of fluids while topping up: they are not
compatible with each other! Topping up with
an unsuitable fluid could severely damage
your vehicle.
66)The oil level must never exceed the MAX
mark.
67)If the MAX mark is exceeded (last notch
on the right turns red) after the top-up, go to
an Alfa Romeo Dealership as soon as
possible to have the oil in excess removed.
68)Do not add oil with specifications other
than those of the oil already in the engine.
69)Use a fluid of the same type as that
already present in the reservoir for any
topping up of the engine cooling system. The
fluid cannot be mixed with other types of
antifreeze fluids. In the event of topping up
with an unsuitable product, under no
circumstances start the engine and contact
an Alfa Romeo Dealership.
70)When you need to disconnect or remove
the battery, do not close the boot. Open the
boot manually if it is locked.
172
SERVICING AND CARE

IMPORTANT
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters, we
advise you to contact an Alfa Romeo
Dealership.
5)Used transmission fluid contains
substances that are harmful to the
environment. You are advised to contact an
Alfa Romeo Dealership for oil changes.
6)Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact an Alfa Romeo
Dealership.
BATTERY RECHARGING
IMPORTANT NOTES
166) 167)
IMPORTANT Before using the charging
device, always make sure that it is
appropriate for the installed battery,
with constant voltage (below 14.8 V) and
low amperage (maximum 15 A).
IMPORTANT Recharge the battery in a
well ventilated environment.
IMPORTANT Never charge or recharge a
frozen battery: it may explode because
of the nitrogen trapped inside the ice
crystals.
IMPORTANT At all times while charging
or recharging the battery, make sure that
any sparks or open flames are kept
sufficiently far away from the battery.
IMPORTANT Before using any devices to
charge or to maintain the charge of the
battery, carefully follow the instructions
provided with the device in order to
properly and safely connect it to the car
battery.
You can recharge the battery without
disconnecting the wires of the vehicle's
electrical system.
To reach the battery, remove the
access panel inside the boot fig. 156;
remove the protective cover 1
fig. 157 and connect the positive cable
terminal of the charger (usually red) to
the positive terminal (+) of the battery;
connect the negative terminal of the
charger (usually black) to nut 2 next to
the negative terminal (-) of the battery, as
shown in fig. 157;
The vehicle is equipped with an IBS
(Intelligent Battery Sensor), which is able
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173

to measure the charge and discharge
voltage and calculate the charge level
and the general condition of the battery.
The sensor is placed next to the negative
terminal (-) of the battery.
For a correct charge/discharge
procedure, the charge voltage must go
through the IBS sensor.
Turn the charger on and follow the
instructions on the user's manual to
completely recharge the battery;
when the battery is charged, turn the
charger off before disconnecting it from
the battery;
first disconnect the black cable
terminal of the battery charger and then
the red cable terminal;
refit the protective cover of the
positive terminal of the battery and the
access cover to the battery
compartment.
IMPORTANT If a "quick-type" battery
charger is used with the battery fitted on
the vehicle, before connecting it
disconnect both cables of the battery
itself. Do not use a "quick-type" battery
charger to provide the starting voltage.
71)
WARNING
166)The process of charging or recharging
the battery produces hydrogen, a flammable
gas that can explode and cause serious
injury.
167)When charging or recharging the
battery, always follow the precautions
listed.
IMPORTANT
71)When you need to disconnect or remove
the battery, do not close the boot. Open the
boot manually if it is locked.
SERVICING PROCEDURES
168) 169) 170)
72) 73) 74) 75) 76) 77) 78)
AIR CONDITIONINGSYSTEM
MAINTENANCE
79) 80)
To ensure the best possible performance,
the air conditioning system must be
checked and undergo maintenance at an
Alfa Romeo Dealership at the beginning
of the summer.
WINDSCREEN WIPER
Raising the windscreen wiper blades
("Service position" function)
The "Service position" function allows the
driver to replace the windscreen wiper
blades more easily. It is also
recommended to activate this function
when it is snowing and to make it easier
to remove any dirt deposits in the area
where the blades are normally
positioned, when washing.
Activation of the function
To activate this function, deactivate the
windscreen wiper (ring nut fig. 158 in
positionO) before setting the ignition
device to STOP.
174
SERVICING AND CARE

This function can only be activated within
2 minutes of setting the ignition device
to STOP.
To activate this function, move the lever
upwards (unstable position) for at least
three seconds.
If, after using the function, the ignition
device is set back to ON with the blades
in a position other than rest position (at
the base of the windscreen), they will only
return to rest position following a
command given using the stalk (stalk
upwards, into unstable position) or when
a speed of 3 mph (5 km/h) is exceeded.
Replacing the windscreen wiper blades
Proceed as follows:
raise the wiper arm, press tab
fig. 159 of the attachment spring and
remove the blade from the arm;
fit the new blade, inserting the tab in
the dedicated housing in the arm and
checking that it is locked;
lower the wiper arm onto the
windscreen.
IMPORTANT Do not operate the
windscreen wiper with the blades lifted
from the windscreen.
Windscreen washer
The window washer nozzles are fixed. If
there is no jet of fluid, firstly check that
there is fluid in the reservoir (see
paragraph “Engine compartment” in this
chapter).
Then check that the nozzle holes are not
clogged; use a needle to unblock them if
necessary.
WARNING
168)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in the
case of blowbacks from the engine. DO NOT
REMOVE this system unless you need to
carry out repair or servicing operations.
Before starting the engine, ensure that the
system has not been removed: failure to
observe this precaution may result in serious
injury.
169)Exhaust emissions are very dangerous,
and may be lethal. They contain carbon
monoxide, a colourless, odourless gas which
can cause fainting and poisoning if inhaled.
170)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material. Dry
grass or leaves can also catch fire if they
come into contact with the exhaust system.
Do not park or use the vehicle in a place in
which the exhaust system might come into
contact with flammable material.
IMPORTANT
72)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by an
Alfa Romeo Dealership.
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175

73)The vehicle is equipped with fluids which
are optimised or protecting its performance
and life and extending service intervals. Do
not use chemicals for washing these
components since they may damage the
engine, the transmission or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
74)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
75)Vehicles equipped with catalytic
converter must be fuelled only with unleaded
petrol. Leaded petrol would permanently
damage the catalytic converter and
eliminate its ability to reduce polluting
emissions, seriously compromising the
engine performance, which would be
irreparably damaged. If the engine does not
work correctly, especially if it starts
irregularly or if there is a reduction of its
performance, immediately go to an Alfa
Romeo Dealership. Prolonged and faulty
operation of the engine may cause
overheating of the converter and, as a
consequence, possible damage to the
converter and the vehicle.
76)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.77)It is recommended to have the vehicle
serviced by an Alfa Romeo Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts and
the necessary fluids. Do not carry out any
interventions if you don't have the necessary
experience.
78)When you need to disconnect or remove
the battery, do not close the boot. Open the
boot manually if it is locked.
79)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are flammable
and may explode, with the risk of injuries. The
use of non-approved coolants or lubricants
may adversely affect system efficiency,
leading to expensive repairs.
80)The air conditioner system contains
coolant under high pressure: to avoid injuries
to people or damage to the system, any
coolant addition or repair that requires to
disconnect the cables must be carried out by
an Alfa Romeo Dealership.LIFTING THE VEHICLE
If the car needs to be jacked up, go to an
Alfa Romeo Dealership which is equipped
with shop jacks or jack arms.
The vehicle lifting points are marked on
the side skirts with the
symbols (see
illustration in fig. 160 ).
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176
SERVICING AND CARE

WHEELS AND TYRES
171) 172) 173)
Before embarking on a long trip, and
every two weeks, check the tyre inflation
pressure. Check the tyres when cold.
SNOW CHAINS
81)
Rear Wheel Drive and All-wheel drive
versions
0.28 inch (7 mm) snow chains can be used
on all tyres. For tyres up to 8.86 in
(225 mm) in width (205/60R16,
225/55R16, 225/50R17, 225/45R18),
it is also possible to install 0.35 in (9 mm)
chains.
Important notes
The use of snow chains should be in
compliance with local regulations of each
country. In certain countries, tyres
marked with code M+S (Mud and Snow)
are considered as winter equipment;
therefore their use is equivalent to that
of the snow chains.
The snow chains may be applied only to
the rear wheel tyres.
Check the tension of the snow chains
after the first few metres have been
driven.
IMPORTANT Using snow chains with
tyres with non-original dimensions may
damage the vehicle.
IMPORTANT Using different size or type
(M+S, snow, etc.) tyres between front and
rear axle may adversely affect car
driveability, with the risk of losing control
of the car and resulting accidents.
SUGGESTIONS ABOUT THE ROTATION
OF THE TYRES
The front and rear tyres are subject to
different loads and stress due to
steering, manoeuvres and braking. For
this reason they are subject to uneven
wear.
To resolve this problem, tyres should be
rotated at the appropriate time (6200 /
9300 miles (10000 / 15000 km)).
Inverting the tyres means moving them
to different positions on the same side of
the car (front to back and vice versa).
IMPORTANT Crossing the tyres is not
advised, so placing a tyre on a different
axle on the other side of the car is
impossible.
IMPORTANT On cars equipped with
differentiated tyres (tyre size different
between front and rear axles, ex. QV
version) rotation of any of the tyres is not
advised.
Tyre rotation contributes to the
preservation of the grip and tractionperformance on wet, muddy or snowy
roads, guaranteeing optimal driveability
of the vehicle.
In the case of irregular wear of the tyres
identify the cause and correct it as soon
as possible, by contacting an Alfa Romeo
Dealership.
All Wheel Drive (AWD) versions
It is recommended to avoid situations
with a large difference in wear between
the front and rear tyres and to strictly
use winter tyres of the sizes given in the
“Rims and tyres provided” table.
The AWD systems and the original tyres
were developed together to ensure the
vehicle’s best performance. When
changing the tyres, it is therefore
recommended to use the same “AR”
marked tyres, to maintain the same level
of performance and component life.
WARNING
171)The road holding qualities of the car
also depend on the correct inflation pressure
of the tyres.
172)If tyre pressure is too low, it may
overheat and be severely damaged as a
result.
173)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
177

IMPORTANT
81)Keep your speed down when snow chains
are fitted; do not exceed 50 km/h (or the
equivalent in miles). Avoid potholes, do not
drive over steps or pavements and do not
drive long distances over roads without
snow, to avoid damaging both your vehicle
and the road surface.
BODY
PRESERVING THE BODYWORK
Paintwork
82)7)
Touch up abrasions and scratches
immediately to prevent the formation of
rust.
Some parts of the car may be covered
with a matt paint which, in order to be
maintained intact, requires special care:
see the instructions in the warning at the
end of this paragraph.
83)
To correctly wash the vehicle, follow
these instructions:
if high pressure jets or cleaners are
used to wash the vehicle, hold at least
16 in [40 cm] away from the bodywork to
avoid damage or alteration. Build up of
water could cause damage to the car in
the long term;
to make it easier to remove any dirt
deposits in the area where the blades are
normally located it is recommended to
position the windscreen wipers vertically
(service position), for more information
consult the “Maintenance procedures”
paragraph in this chapter.If you want to wash a car with automatic
transmission in a car wash that moves it,
you must do the following:
make sure that the car is on a flat
surface and that automatic engagement
of the parking brake when the engine is
switched off is disabled (for how to
disable it, refer to the “Electric parking
brake” section in the “Starting and
driving” chapter);
with the car stationary, the gear in N
(Neutral) and the brake pedal up: press
the start button.The car will remain in N
(Neutral) for 15 minutes, after which P
(Park) mode will be activated.
IMPORTANT
82)In order to preserve the aesthetic
appearance of the paint abrasive products
and/or polishes should not be used for
cleaning the vehicle.
178
SERVICING AND CARE