light Alfa Romeo Giulietta 2017 Repair Manual

JUMP STARTING
STARTING THE ENGINE
If the iconstays on constantly on the
instrument panel, contact the Alfa
Romeo Dealership immediately.
JUMP STARTING
If the battery is flat, start the engine
using an auxiliary battery with the same
capacity or a little higher than the flat
one.
38) 39)125)
Proceed as follows to start the vehicle:
connect the positive terminal (+)
fig. 104 of the auxiliary battery only to
the point indicated on the car battery
(writing "OK") and nowhere else;
with a second lead, connect the
negative terminal(−)oftheauxiliary
battery to an earthing point
on the
engine or the gearbox/transmission of
the car to be started;
start the engine; when the engine has
been started, remove the leads reversing
the order above.
If after a few attempts the engine does
not start, contact the Alfa Romeo
Dealership.
JUMP STARTING
(For versions with Start&Stop system)
When jump starting, never connect the
negative lead (–) of the auxiliary battery
to the negative pole 1 fig. 105 of the car
battery, but rather to an engine/gearbox
earth point.
126)
BUMP STARTING
Never, under any circumstances, jump
start the engine by pushing, towing or
coasting downhill.
IMPORTANT
38)Never connect the negative terminals of
the two batteries directly! If the auxiliary
battery is installed on another car, prevent
accidental contact between metallic parts of
the two cars.
39)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.
WARNING
125)This starting procedure must be
performed by expert personnel because
incorrect actions could cause electrical
discharge of considerable intensity.
Furthermore, battery fluid is poisonous and
corrosive: avoid contact with skin and eyes.
Keep naked flames and lighted cigarettes
away from the battery and do not cause
sparks.
126)Before opening the bonnet, make sure
that the engine is off and that the ignition
key is in the STOP position. Please follow the
instructions on the decal near the front
crossmember. We recommend that you
remove the key from the ignition if other
people remain in the vehicle. The vehicle
should always be left after the key has been
removed or turned to the STOP position.
During refuelling, make sure that the engine
is off (and that the ignition key is in the STOP
position).
104A0K0247C
105A0K0755C
116
IN AN EMERGENCY

FUEL CUT-OFFSYSTEM
Operation
This intervenes in the case of an impact
causing:
the fuel supply cut-off with the engine
consequently switching off;
the automatic unlocking of the doors;
the switching on of the interior lights.
The intervention of the system is
indicated by a message shown on the
display.
Carefully check the vehicle for fuel leaks,
for instance in the engine compartment,
under the vehicle or near the tank area.
127)
After a collision, turn the ignition key to
STOP to prevent the battery from
running down.
To restore the correct operation of the
car, proceed as follows:
turn the ignition key to the MAR
position;
activate the right direction indicator;
deactivate the right direction
indicator;
activate the left direction indicator;
deactivate the left direction indicator;
activate the right direction indicator;
deactivate the right direction
indicator;
activate the left direction indicator;
deactivate the left direction indicator;
ignition key turned to the OFF
position;
turn the ignition key to the MAR-ON
position.
WARNING
127)If, after an impact, you smell fuel or
notice leaks from the fuel system, do not
reactivate the system to avoid the risk of
fire.
TCT TRANSMISSION - KEY
REMOVAL
The ignition key can be removed only if
the gear lever is in position P (Park).
If the battery is flat and the ignition key is
engaged, the latter is locked in position.
To remove the key manually, proceed as
follows:
apply the handbrake;
dashboard fuses (to remove, insert
your hand in housing 1 fig. 106 and lower
flap 2);
using the Allen key provided (see
fig. 107) unscrew the two top screws 2
fig. 108 securing cover 1;
106A0K0527C
117

Correct maintenance permits the performance of the car to be
maintained over time, as well as limited running costs and
safeguarding the efficiency of the safety systems.
This chapter explains how.
SERVICING AND MAINTENANCE
SCHEDULED SERVICING.........................122
SCHEDULED MAINTENANCE PLAN..................123
PERIODIC CHECKS............................130
DEMANDING USE OF THE CAR.....................130
CHECKING LEVELS ............................131
BATTERY RECHARGING .........................136
AIR CLEANER/POLLEN FILTER/DIESEL FILTER...........137
NOZZLES..................................137
HEADLIGHT WASHERS..........................138
BATTERY..................................138
LIFTING THE VEHICLE . .........................140
BODYWORK.................................140
INTERIOR..................................141

SCHEDULED MAINTENANCE PLAN
PETROL VERSIONS
The checks listed in the Service Schedule, after reaching 150,000 km (90,000 mi)/10 years, must be cyclically repeated starting
from the first interval, thus following the same intervals as before.
Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if necessary;
check the condition/expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
123

Thousands of miles9 182736455463728190
Thousands of kilometres15 30 45 60 75 90 105 120 135 150
Years12345678910
Check and, if necessary, top up the Alfa TCT transmission
control oil level (for versions/markets, where provided)(2)
Change engine oil and replace oil filter (1.4 Turbo Petrol and
1.4 Turbo MultiAir versions)(3) (o) (●)
Change engine oil and replace oil filter (1750 Turbo Petrol
versions)(4)
Replace spark plugs (1.4 Turbo Petrol and 1.4 Turbo MultiAir
versions)(5)
Replace spark plugs (1750 Turbo Petrol versions)
Replace the accessory drive belt/s(6)
Replace toothed timing drive belt(6)
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
(3) If the car's annual mileage is less than 10,000 km, the engine oil and filter must be replaced every year.
(o) Recommended operations
(●) Mandatory operations
(4) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In any cases, never exceed 1 year.
(5) For 1.4 Turbo Petrol and 1.4 Turbo MultiAir versions, to guarantee correct operation and prevent serious damage to the engine, it is essential to
proceed as follows: only use spark plugs specifically certified for these engines; all spark plugs should be of the same type and brand (see the
“Engine” paragraph in the “Technical specifications” section); strictly comply with the replacement intervals in the Service Schedule. It is advisable
to contact an Alfa Romeo Dealership for spark plug replacement.
(6) Areas that are not dusty: recommended maximum distance 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. The
belt must be replaced every 4 years, regardless of distance travelled.
125

DIESEL VERSIONS
The checks listed in the Service Schedule, after reaching 200,000 km (120,000 mi)/10 years, must be cyclically repeated starting
from the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check tyre condition/wear and adjust pressure, if necessary;
check the condition/expiry date of the “Fix&Go” repair kit
(for versions/markets, where provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
Check and, if necessary, top up fluid levels(1)
Check exhaust emissions
Use the diagnosis socket to check fuel/engine control
systems operation, emissions and engine oil decay (the latter
for versions/markets, where provided)
Visually inspect condition of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
127

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check windscreen/rear window wiper blade position/wear
Check operation of windscreen washer system and adjust
jets if necessary
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator
Visually inspect conditions of the accessory drive belt(s)
Check tension of accessory drive belt (versions without
automatic tensioner)
Visually inspect conditions of toothed timing drive belt
Check and, if necessary, top up the Alfa TCT transmission
control oil level (for versions/markets, where provided)(2)
Change engine oil and replace oil filter(3)
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In any case, it must never exceed 2 years. If the car is mainly used in towns and cities, change the
engine oil and filter every year.
128
SERVICING AND MAINTENANCE

PERIODIC CHECKS
Every 1,000 km or before long journeys,
check and, if necessary, top up the
following:
engine coolant, brake fluid and
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen wash/wipe system
and positioning/wear of windscreen/
rearscreen wiper blades
Check and top up, if required, the engine
oil level every 3,000 km.
IMPORTANT To find out the correct oil
quantity, always check using the dipstick.
Carry out the check with the vehicle
parked on level ground.
DEMANDING USE OF THE CAR
If the vehicle is used mainly under one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried out
more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks, cleanliness
and lubrication of linkage;
visually inspect condition of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes
- etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner.
130
SERVICING AND MAINTENANCE

ENGINE OIL
Check that the oil level is between the
MIN and MAX references on the dipstick
3.
If the level of the oil is close to or below
the MIN mark, add oil via the filler fitting
2 until the MAX mark is reached.
133)42)
Take out the engine oil dipstick 3, clean it
with a lint-free cloth and reinsert it.
Extract it again and check that the level is
between the MIN and MAX marks on the
dipstick.
Engine oil consumption
43)3)
The maximum engine oil consumption is
usually 400 grams every 1000 km. When
the car is new, the engine needs to be run
in; therefore the engine oil consumption
can only be considered stabilised after
the first 5000 - 6000 km.
ENGINE COOLANT FLUID
If the level is too low, unscrew the cap
1 of reservoir and add the fluid described
in the "Technical Specifications" chapter.
44)134)
WINDSCREEN / REAR WINDOW
WASHING FLUID
If the level is too low, raise the reservoir
cap 6 and add the fluid described in the
"Technical Specifications" chapter.
135) 136)
IMPORTANT The headlight washer
system will not operate when the fluid
level is low, even though the
windscreen/rear window washer
continues to operate. For
versions/markets, where provided, there
is a reference notch on the dipstick (see
previous pages): ONLY the
windscreen/rear window wiper operates
with the level below this reference.
BRAKE FLUID
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too low,
undo the reservoir cap 4 and add the fluid
described in the "Technical
Specifications" chapter.
45)137) 138)
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
(for versions/markets, where provided)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
4)
IMPORTANT
41)Be careful not to confuse the various
types of fluids while topping up: they are not
compatible with each other! Topping up with
an unsuitable fluid could severely damage
your vehicle.42)The oil level must never exceed the MAX
reference.
43)Do not add oil with specifications other
than those of the oil already in the engine.
44)Use a fluid of the same type as that
already present in the reservoir for any
topping up of the engine cooling system. The
fluid cannot be mixed with other types of
antifreeze fluids. In the event of topping up
with an unsuitable product, under no
circumstances start the engine and contact
an Alfa Romeo Dealership.
45)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen, immediately
wash with water.
WARNING
131)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
132)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
133)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
135

HEADLIGHT WASHERS
(for versions/markets, where provided)
These are located within the front
bumper.
They are activated when the dipped
beam and/or main beam headlights are
on and the windscreen washer is
activated.
Check the correct condition and
cleanliness of nozzles at regular
intervals.
WARNING
139)Driving with worn windscreen/rear
window wiper blades is a serious hazard,
because visibility is reduced in bad weather.
IMPORTANT
46)Do not operate the windscreen wiper
with the blades lifted from the windscreen.
BATTERY
The battery 5 (see previous pages) does
not require the electrolyte to be topped
up with distilled water. A periodic check
carried out at an Alfa Romeo Dealership
is, however, necessary to check
efficiency.
INSPECTING THE CHARGE AND THE
ELECTROLYTE LEVEL
140) 141) 142) 143)
47)
5)
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
manufacturer's instructions for
maintenance.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
138
SERVICING AND MAINTENANCE