ACURA TL 1995 Service Repair Manual

Page 721 of 1771

12.Loose n th e idle r pulle y cente r nu t an d adjustin g bolt ,
then remov e th e ai r conditionin g (A/ C compresso r
belt.
ADJUSTIN GBOLT
A/ C COMPRESSO R
BELT
IDLE R PULLE Y
CENTE R NU T
10 x 1.2 5 mm44 N- m (4.5 kgf-m , 3 3 Ibf-ft )
13.Remov e th e throttl e cabl e b y loosenin g th e locknut ,
the n sli p th e cabl e en d ou t o f th e accelerato r linkage .
NOTE:
• Tak e car e no t t o ben d th e cabl e whe n removin g it .
Alway s replac e an y kinke d cabl e wit h a ne w one .
• Adjus t th e throttl e cabl e whe n installin g (se e
sectio n 11 ).
THROTTL E CABL E
LOCKNU T
ADJUSTIN GNUT
14. Disconnec t th e engin e wir e harnes s connector s o n
the lef t (driver's ) sid e o f th e engin e compartment .
ENGINE WIR E
HARNES S
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
15. Remov e th e brak e booste r vacuu m hose , evapora -
tiv e emissio n (EVAP ) contro l caniste r hos e an d vac -
uu m hoses .
'95 - '96 :VACUU M HOS E EVA
P CONTRO L
CANISTE R HOS E
BRAK E BOOSTE R
VACUU M HOS E
VACUU M HOS E
'97 - '98 :EVA P CONTRO L
CANISTE R HOS E
VACUU MHOSE
BRAKE BOOSTE R
VACUU M HOS E
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Page 722 of 1771

Engine Removal/Installatio n
Removal (cont'd )
16. Reliev e fue l pressur e (se e sectio n 11 ).
D o no t smok e whil e workin g o n th e fue l system .
Kee p ope n flam e o r spark s awa y fro m th e wor k
area . Drai n fue l onl y int o a n approve d container .
17 . Remov e th e fue l fee d hose , fue l retur n hos e an d
vacuu m hose .
FUEL RETUR N
HOS E SERVIC
E BOL T
1 2 N- m (1. 2 kgf-m ,
WASHE R 8. 7 Ibf-ft )
Replace .
BANJO BOL T
3 3 N- m (3. 4 kgf-m ,
2 5 Ibf-ft )
WASHER S
Replace .
VACUUMHOSE FUE
L FEE D
HOS E
18. Remov e th e engin e wir e harnes s clamp , wir e har -
nes s sta y an d groun d cable .
6 x 1. 0 m m12 N- m (1.2 kgf-m , 8. 7 Ibf-ft )
WIR E HARNES S
STA Y GROUN
D
CABLE
ENGIN E WIR E
HARNES S CLAM P
19. Remov e th e A/ C compressor .
• D o no t disconnec t th e A/ C hoses .
A/C COMPRESSO R
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
20. Remov e th e vehicl e spee d senso r (VSS)/powe r steer -
in g spee d sensor . D o no t disconnec t th e flui d hoses .
VSS/POWE R STEERIN G
SPEE D SENSO R VS
S CONNECTO R
FLUI D HOSE S
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
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Page 723 of 1771

21. Remov e th e torqu e converte r cover , the n remov e
the driv e plat e bolt s on e a t tim e whil e rotatin g th e
crankshaf t pulley .
DRIVE PLAT E
BOL T (8 ) DRIV
E PLATE/RIN G GEA R
TORQU E CONVERTE R
COVER
22. Remov e th e transmissio n housin g mountin g bolt s
and th e 2 6 m m shim .
23. Remov e th e transmissio n sub-harnes s connector .
TRANSMISSIO N
GROUN D CABL E TRANSMISSIO
N HOUSIN G
MOUNTIN G BOLT S
24. Remov e th e radiato r cap .
Us e car e whe n removin g th e radiato r
ca p to avoi d scaldin g b y ho t coolan t o r steam .
25 . Rais e th e hois t t o ful l height .
26 . Remov e th e fron t tires/wheel s an d splas h shield .
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
SPLAS HSHIELD
27. Drai n th e engin e coolan t (se e pag e 10-5 ).
Loose n th e radiato r drai n plug .
28 . Drai n th e automati c transmissio n flui d (ATF) . Rein -
stal l th e drai n plu g usin g a ne w washer .
29 . Drai n th e differentia l oil . Reinstal l th e drai n plu g
usin g a ne w washer .
30 . Drai n th e engin e oil . Reinstal l th e drai n plu g usin g a
ne w washer .
31 . Remov e th e dampe r for k (se e sectio n 18 ).
2 6 m m SHI M
TRANSMISSIO NSUB-HARNESSCONNECTOR
TRANSMISSIO N HOUSIN G
MOUNTIN G BOLT S
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Page 724 of 1771

Engine Removal/Installatio n
Removal (cont'd )
32. Disconnec t th e suspensio n lowe r ar m bal l joint s wit h
the specia l tool . Refe r t o sectio n 1 8 fo r th e prope r
procedure .
BALL JOIN TREMOVER , 3 2 m m07MAC-SL0010 0
COTTER PI N
Replace . CASTL
E NU T14 x 2. 0 m m49-5 9 N-m(5.0 - 6. 0 kgf-m ,
3 6 -4 3 Ibf-ft )
33. Remov e th e driveshaft s (se e sectio n 16 ).
NOTE : Coa t al l precision-finishe d surface s wit h clea n
engin e oil . Ti e plasti c bag s ove r th e driveshaf t ends .
PLASTI CBAG
DRIVESHAF T
34. Remov e th e wir e harnes s covers , the n disconnec t
th e primar y heate d oxyge n senso r (HO2S ) connec -
tor.
PRIMAR Y HO2 S
CONNECTO R
WIR E HARNES S
COVERS8 x 1.2 5 m m22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
EXHAUS TMANIFOL DBRACKET
GASKETReplace .
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
SELF-LOCKIN G NU T
10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
Replace .
GASKE
T
Replace .
35. Remov e exhaus t pip e A an d th e exhaus t manifol d
brackets .
SELF-LOCKIN G NU T10 x 1.2 5 mm33 N- m (3. 4 kgf-m , 2 5 Ibf-ft )
Replace .
EXHAUS T
PIP E A
EXHAUS
T
MANIFOL DBRACKET
8 x 1.2 5 mm27 N- m (2. 8 kgf-m ,
2 0 Ibf-ft )
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Page 725 of 1771

36. Remov e th e transmission mount an d moun t bracket .
TRANSMISSIO NMOUNTBRACKE T
TRANSMISSIO NMOUNT
Replace .
37. Shif t th e transmissio n t o th e position .
38 . Remov e th e 3 3 m m sealin g bolt .
39 . Remov e th e extensio n shaf t fro m th e differentia l
usin g th e specia l too l a s shown .
33 m mSEALIN G BOL T
EXTENSIO N
SHAF T
EXTENSION SHAF T
PULLER07LAC-PW5010 1
40. Lowe r th e hoist , the n remov e th e uppe r an d lowe r
radiato r hoses .
UPPER RADIATO R
HOS E
LOWER RADIATO R
HOS E
41. Remov e th e radiato r assembl y (se e pag e 10-4 ).
42 . Remov e th e heate r hoses .
HEATE R HOS E
HEATE RHOSE
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Page 726 of 1771


Engine Removal/Installation

Removal (cont'd)

43. Attach the chain hoist to the engine.ProCarManuals.com

Page 727 of 1771


44. Disconnect the vacuum hoses, then remove the front

engine mounts.

VACUUM

HOSE
FRONT

ENGINE

MOUNT

45. Slowly raise the hoist up a little.

46. Remove the mid mounts.

MID MOUNT SPACER

MID MOUNTS
47. Remove the transmission housing mounting bolts

and the torque converter cover, then separate the

engine and the transmission.

Attach the transmission jack with a rubber pad or a

wooden block to protect the transmission housing.

Remove this bolt

after separating

the transmission

from the engine.
TRANSMISSION

HOUSING

MOUNTING

BOLT

DOWEL PIN

TORQUE CONVERTER

COVER

TRANSMISSION HOUSING

MOUNTING BOLT

48. Reinstall the mid mounts to the transmission and

retorque the mounting bolts.

49. Raise the chain hoist to remove all slack from the

chain.

50. Check that the engine is completely free of vacuum

hoses, fuel and coolant hoses and electrical wiring.

51. Slowly raise the engine approximately 150 mm (6 in).

Check once again that all hoses and wires are discon-

nected from the engine.

52. Raise the engine all the way up, and remove it from

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Page 728 of 1771

Engine Removal/Installatio n
Installation
Bracket Bolt s Torqu e Specifications :
ENGINE HANGE R
P/ S PUM P
BRACKE T
10 x 1.2 5 mm49 N- m (5. 0 kgf-m ,36 Ibf-ft )
ALTERNATO RBRACKET
10 x 1.2 5 mm49 N- m (5. 0 kgf-m ,
3 6 Ibf-ft )
RIGH T FRON T MOUN T
BRACKE T
10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,33 Ibf-ft )
LEFT FRON T MOUN TBRACKE T
A/CCOMPRESSO RBRACKET
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
10 x 1.2 5 mm49 N- m (5. 0 kgf-m ,
3 6 Ibf-ft )
10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
NOTE : Whe n installin g th e A/ C compresso r
bracket , tighte n th e bolt s o n th e oi l pa n
first , the n thos e o n th e cylinde r block .
8 x 1.2 5 mm34 N- m (3. 5 kgf-m , 2 5 Ibf-ft )
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Page 729 of 1771

Engine Installation :
Instal l th e engin e in th e revers e orde r o f removal .
Reinstal l th e moun t bolts/nut s i n th e followin g sequence .
Failur e to follo w thes e procedure s ma y caus e excessiv e
nois e an d vibration , an d reduc e bushin g life .
1 . Remov e th e mi d mounts , the n tighte n th e transmis -
sio n housin g mountin g bolt s an d torqu e converte r
cove r (se e sectio n 14 ).
2 . Instal l th e mi d mounts , the n tighte n th e bolt s an d
nuts i n th e numbere d sequenc e a s show n ( )
(see section 14 ).
MID MOUN T SPACE R
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )10 x 1.2 5 mm43 N- m (4. 4 kgf-m ,
3 2 Ibf-ft )
3. Instal l th e lef t fron t engin e moun t an d vacuu m hose ,
the n tighte n th e bolts .
NOTE : D o no t tighte n th e nut .
VACUU MHOSE
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
10 x 1.2 5 m m38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
4. Instal l th e righ t fron t engin e moun t an d vacuu m
hose , the n tighte n th e bolts .
NOTE : D o no t tighte n th e nut .
10 x 1.2 5 mm38 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
VACUU MHOSE
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Page 730 of 1771

Engine Removal/Installatio n
Installation (cont'd )
5. Tighte n th e nu t o n th e lef t fron t engine mount.
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,54 Ibf-ft )
6. Tighte n th e nu t o n th e righ t fron t engin e mount .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m , 5 4 Ibf-ft )
7. Instal l th e extensio n shaf t (se e sectio n 14 ).
8 . Instal l th e transmissio n moun t an d moun t bracket ,
the n tighte n th e bolt s i n th e numbere d sequenc e a s
show n ( ) .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,47 Ibf-ft )Replace .
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