ad blue ASTON MARTIN DB7 1997 Owner's Manual

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^7
Wiring Diagram Sheet
11

Electrics
Splice List
- 97 MY
O

Sheet
11

Splice
No

Wire
No

SPL113

605
782
833
846
907
996

SPL114

783
821
849
995
1001

SPL115

815
195
831

SPL116

147
739
880
938

SPL117

952
998
1003

Splices
Wire Colour
Destination
Purple/Brown

8-D3
11 -CI
11 -83
11 -D3
11 -B1
12-C6

Red/White

11 -CI
11 -D1
11 -D3
12-C6
8 - B5 - 68

Green/Purple

10-D4
11 -CI
11 -B1

Black/Slate

12-A4
9-A6
11 -B6
12-A5

White/Pink

12-D1
12-D6

9-C2-77

SPL118

723
865
SPL 119
867
869
1014
776
SPL 120
696
858
860
861
943
SPL 121
682
875
902
288
SPL 122
752
333
918
SPL 123
887
915
925
954
Lt
Green/Slate

10-D5
11 -D6

Black

11 -C6
11 -C6
12-C1 - 131
10-A5

Red/Purple

9-B2
11 -D4
11 -D6
11 -D6
12-B5

Orange

9-A1
11 -B6
11 -A1
12-A3

Purple

9-B6
12-A1
11 -A3

Brown

11 -A6
11 -A3
12-B1
12-D1
SPL 124
881
906
890
917
SPL 125
886
892
896
919
950
SPL 126
882
894
897
908
SPL 127
698
941
848
SPL 128
903
912
913
953

Brown

11 -A6
11 -A1
11 -A1
11 -A3

Brown

11 -A6
11 -Al
11 -A1
11 -A3
12-D1

Brown

11 -A6
11 -Al
11 -Al
11 -A3

Black/Blue

9-D1
12-A5
11 -D3

White/Pink

11 -Al
11 -A3
11 -A3
12-D1

September
1996

^

Electrics
Wiring Diagram Sheet
12 -
Splice List
- 97 MY

Sheet
12
Splices
Splice
No

Wire
No

SPL129

780
841
900
901
911
914
949
960
1002
905
NJ
SPL130

877
878
921

SPL131

835
709
837
850
920
874
922
1014
964

Wire Colour
Destination
White

11 -CI
11 -C3
11 -A1
11 -A1
11 -A3
11 -A3
12-D1
12-D3

12-C2-
136
11 -A1

Red/Green

11 -B3
12-B1
12-CI

Black

11 -C3
12-A1
11 -C3
11 -D3
12-CI
12-C3
12-C1
11
-C4-119

12-C3

SPL132

341

SPL133

910
916
957
155
290
334

SPL134

818
801
818

SPL135

386
991
944

SPL136

920
931
935
976
979
1002
616
668
SPL 137
796
969
986

Braid

12-A3

Pink/Black

11 -A3
11 -A3
12-D1
12-A1
12-A1
12-A!

Red/Green

11 -D1
12-B1
12-B6

Brown/Blue

8-D1
12-C6
12-CI

White

12-A1
12-B2
12-A3
12-D4
12-C5
12 - C2 - 12'
8-A6
8-A6

Black

10-C4
12-C2
12-B6
SPL 138
956
971
980
SPL 139
893
937
974

SPL140

178
975
999
1007
SPL 141
795
968
987
SPL 142
289
930
951
970
965
994

SPL143

768
332
932
947
966
967

White/Red

12-D2
12-C2
12-C5

Purple

11 -A1
12-A5
12-D4

Black/Pink

12-A4
12-D4
12-D6
11
-B5-105
Black/White

10-C4
12-C2
12-B6

Black

12-A3
12-B2
12-D1
12-CI
12-C3
12-C6

Black

11 -CI
11 -D1
12-A5
12-D1
12-C3
12-C3
SPL 144
597
852
961
962
SPL 145
978
982
1008
SPL 146
934
992
997
SPL 147
977
984
1009

SPL148

973
983
1010
SPL 149
972
981
1011

Brown/Yellow

8-A3
11 -D3
12-D3
12-C3

Drange/Blue

12-D4
12-B6

10-C2-105
Black/Slate

12-A5
12-C6
12-D6

Orange/Red

12-D4
12-B6

10-C2-100
Orange/White

12-D3
12-B6

10-
B2-99
Orange/Green

12-D4
12-B6

10-82-98
September
1996

^^?

Electrics
Wiring Diagram Sheet
14 -
Splice List
- 97 MY

Sheet
14
Splices
Splice
No

Wire
No

SPL152

1034
1142

SPL153

1017
1018
1142

SPL154

724
1033
1039

SPL154A

1031
1060
1075

SPL154B

1030
1061
1074

SPL154C

1033
1060
1045

Wire Colour
Destination
Black/Pink

14-A3
Braid

14-B3-
153

Black/Pink

14-A3
14-A3

14-B3-152

Lt
Green/Pink

15-A1
15-C2
15-C2

Green/White

15-A1
16-A3
15-C2

Green/Red

15-A1
16-A3
15 -C2

Green/Purple

15-A2

16-B5-174

15-A5
SPL 155
827
1072
1075

SPL156

804
1035
1056

SPL157

805
1036
1057

SPL158

1023
1024
1111

SPL159

621
1047
1066
SPL 160
1019
1020
1096
SPL 161
352
SPL 162
356
Red
14-B1
16-C2
16-C2

Purple/Green

14-C1
15-C3
16-B2

Purple/White

14-C1
15-C3
16-B2

Black/Orange

14-C4
14-C4
17-A4

Red/Blue

14-C1
15-B5
16-D1

Black/White

14-C3
14-C5
16-A4

Braid

14-D3

Braid

14-D3

September
1996

Electrics
Wiring Diagram Sheet
18 -
Splice List
- 97 MY

September
1996

[D:S3^^?

Sheet
18

Splice
No

Wire
No

SPL185

826
1152
1173
1181
1189

SPL186

824
1154
1170
1177
1186

SPL187

1153
1155
1162

SPL188

1157
1159
1161

SPL189

1160
1176
1184

SPL190

1164
1178
1182

Splices
Wire Colour
Destination
Slate/Red

18-CI
18-B3
18-A5
19-A3
19-A5

Slate/White

18-C1
18-B3
18-AS
19-A2
19-A4

Slate

18-B3
18-83
18-D4
Lt
Green

18-C3
18-C3
18-D4

Blue

18-D4
19-81
19-82

Blue/Brown

18-A4
19-A2
19-A3

NO COLOUR 1175 UO 1177 SW 1176 UN 1146 B 1179 UB
PIN 8S
an
S7 S7A 30
AREA I9.B1 I8.B3-Ie6 18.85-190 I8.BI I9.C6
NO COLOUR 1180 UG 1181 SR 1182 UN 1145 B liej UP
PIN 85
ec
8^ S7A 30
AREA I9.B2 18.82-185 18.85-190 I8.BI I9.C6
NO COLOUR 1185 LGC 1186 SW 1187 GN IMS B 1054 GW
PIN B5 88 87 87A 30
AREA 19.03-192 18.63-186 I9.C5-I94 I8.A2 18.81
NO COLOUR 1188 LGW 1189 SR 1190 GN 1149 B 1053 GR
PIN 85 86 87 87A 30
AREA I9.C4-I93 18.82-185 I9.C5-I94 I8.A2 I8.BI

HOOD DOWN RELAY HOOD
UP
RELAY
1^1
[BLUE
BASE

;
87A

LOW

I 87
11
GREEN BASE
NO COLOUR PIN 1175 UO U 1176 U W
AREA I9.A2 I8.B4-I89
i^a.
SHEET 18 AREA 86

•^
^
87A
NO COLOUR PIN AREA 1180 UG U I9.A3 1184 U W 16.84-189
i^a.

RH
OTR UP
RELAY
^J^[1REDBASE

87A
_.J^L.-

D#0I

RH OTR DOWN RELAY
I
67
11 BLACK
BASE
87A
NO COLOUR AREA 1163 N I8.A4 1191 N 19.04-195 TERYl UR |~ BATTER SPUR
HOOD MOTOR NATURAL
NO COLOUR PIN AREA 1183 UP I I9.A3 1179 UB 2 I9.A2

°2?
Wiring Diagram

Model
- Aston Martin DB7 Volante

Harness
Title - Hood - 2

Part
No. -
B3
7-84644

Revision
- 0
Sheet
19 of 26-97 MY

^^7

Electrics

wiring Diagram Sheet
21 -
Splice List
- 97 MY
o

Sheet
21

Splice
No

Wire
No
SPL 205
383
1238
1252
1243
SPL 206
381
1251
1244
SPL 207
382
1245
1254
SPL 208
1231
1239
1250

Splices
Wire Colour
Destination
Yellow

21
21
21
21
-B6
-A3
-C5
-A5

Yellow/Creen

21
21
21
-B6
-C5
-A5

Yellow/Blue

21
21
21
-B6
-A5
-C5

Yellow/Red

21
21
21
-C6
-A3
-C5

SPL
209
389
1237
1235
1248

SPL210

1232
1255
1240
SPL 211
388
1242
1237
SPL 212
1241
1246
1236
1234
1230
SPL 213
387
1249
1233

Black

21
21
21
21
-C6
-B5
-A2
-D3

Yellow/Black

21
21
21
-C6
-D5
-A3

Red/Brown

21
21
21
-C6
-A5
-A3

Black

21
21
21
21
21
-A5
-B5
-A3
-A1
-D5

Black/Purple

21
21
21
-C6
-D3
-A1

September
1996

"3^7?

Electrics

Wiring Diagram Sheet 22 - Splice List - 97 MY

Sheet
22

Splice
No

Wire
No

SPL
196

1209
1227
1216
383
SPL
197

1210
1215
381
SPL
198

1211
1218
382
SPL
199

1204
1214
1228

Splices
Wire Colour
Destination
Yellow

22-

22

22-

22
-A5
-A3
-C5
-C6

Yellow/Green

22-

22
•

22-

-A5
•C5
•B6

Yellow/Blue

22-
22-
22-

•A5
•C5
B6

Yellow/Red

22-
22-
22-

•C6
-C5
-A3
SPL
200

1224
1220
1213
SPL
201

1205
1219
1229
SPL
202

1208
1226
993
SPL
203

1207
1212
1206
1225
1223
SPL
204

1222
1221
992

Black

22
22
22
-A2
-D3
-B5

Yellow/Black

22
22
22
-C6
-D5
-A3

Red/Brown

22-
22-

22
-A5
-A3
•C6

Black

22-
22-
22-
22-
22-

-A5
-B5
•C5
•A3
•A1

Black/Purple

22-

22
22
•A1
-D3
-C6

September 1996

Electrics
Airbag System =7?
Spillage and Leakage
If material is spilled or released, contact Aston
Martin Technical Support for advice on clean-up
procedures. All personnel must be kept away from
the contaminated area.
Do not dispose of contaminated propellant or
water into storm or sanitary sewers, ground water
or
soil.

Spills may be reportable to state and/or federal
authorities.
Materials must be disposed of by incineration or
chemical oxidation under carefully controlled
conditions by specially trained individuals and in
accordancewith local stateandfederal regulations.
Scrapping Vehicles with Live Airbags
when scrapping a vehicle with live airbags, first
deploy the airbags in accordance with the following
procedure. This procedure assumes that the airbag
wiring is undamaged
See Handling/Safety Information.
If the airbags are to be removed, see the airbag
module assembly/removal/servicing instructions.
Equipment required:
Four insulation displacement connectors
(scotch locks).
Charged 'slave' battery.
Two 10 metre lengths of
1
mm^ wire fitted with
crocodile clips on one end.
Procedure
WARNING: The deployment procedure must be
carried out outdoors away from other personnel.

1.
Remove any loose debris from around the airbag
modules and ensure that no flammable liquids are
present.

2.
Disconnect the vehicle battery.
WARNING: Always connect to the airbag
first,
as

the bag will deploy immediately on connection to
the battery.
3. Remove the passenger side airbag deployment
door and underscuttle panel.

4.
Remove the drivers side underscuttle panel.
5. Disconnect the airbag connector for the spiral
cassette under the fascia and at the wire (drivers

side).

6. Locate the harness connectors and cut the wires
leading from the airbag just above the mating plug
(passengers side).
Note: The harness connected between the driver's

airbag
and the connector
has
one red
feed
wire and
one

grey/orange return
wire.
The
harness
connected between
the
passenger's
airbag and the connector
has
one blue/

orange
feed wire and one
pinl</blacl<
return wire.
6-72 September1996

Electrics
Airbag System E:m3^2?
Disposal of Live Airbags
Modu
les
removed/renewed by Aston Martin dealers
are to be deployed using the following procedure.
WARNING: Never use a customer's vehicle to
deploy airbags.
Equipment Required:
Link harness

'Slave'
battery
Safety goggles to BS 2092 grade 2 or equivalent
Rubber gloves to PrEN 374 class 2 or equivalent
Ear protectors
Particulate respirator to EN 149 grade FFP 25
Deployment cage
Note: If you do not
have access
to a deployment
cage,

please
contact Aston Martin
Lagonda
Limited
Technical

Support Department for advice.
Procedure
This procedure must be performed outdoors, away
from other personnel.
Remove any loose debris from around the airbag
and ensure that no flammable liquids are present.
Assemble the disposal cabinet and fit the airbag as
shown in figure 1 in line with the following
procedures:
a) Remove the mesh guard from the rig frame.
b) Attach the guard to the frame by bolting the
hinges to the frame.
c) Ensure the relevant plate is fitted and rotate into

position.

d) Fit and secure the airbag module onto the plate.
e) Clamp the plate down using the two toggle
clamps.
f) Close the mesh guard.
Note: The harness connected between the driver's
airbag and
the
connector
has
one red
feed
wire and one
grey/orange return wire. The harness connected between
the
passenger's
airbag and the connector
has
one blue/
orange feed wire and one pink/black return wire.
Connect the 10 metre {33ft) link harness to the

airbag.

Ensure that no personnel are in the vicinity of the
cabinet.
5. Move 10 metres (33ft) and connect the link harness
crocodile clips to the 'slave' battery; the airbag will
deploy immediately.
6. Allow the unit to cool for at least 20 minutes.
7. Open the mesh guard and remove the deployed
airbag module.
Note: Should the
design
of your deployment
cage
differ
from that described above, please contact the cage
manufacturer for advice on mounting the airbag.
8. Seal the deployed module into a plastic bag ready
for disposal.
9. In the event of any problems or queries, contact
Aston Martin Lagonda Limited -Technical Services
Department.
Disposal of Deployed Airbags
Deployed airbags are to be disposed of as special
waste and disposal must comply with local
environmental requirements. If
in
any doubt, contact
the local authority for disposal instructions.
Note; The storage, transportation, disposal and/or
recycling of airbag module components must be
performed in accordance with all applicable federal,

state
and local regulations including, but not limited to,

those
governing building and fire
codes,
environmental
protection, occupational health and safety and
transportation.
Modules removed and deployed by Aston Martin
Dealers are to be returned to Aston Martin Lagonda
Limited for disposal following prior consultation.
6-74 September 1996

Air Conditioning
Vacuum System •^^
Vacuum System The flaps in the cabin air distribution vents and the
water valve in the pipeline from the engine coolant
system to the heater matrix are all operated by
vacuum actuators. The vacuum forthese
is
supplied
by four solenoids mounted in pairs behind the front
footwell outlets. Each solenoid and its associated
pipe work is identified by a colour:
Defrost
Auto Re-circulation
Water valve
Centre vent
Green
Blue
Red
Black.
The vacuum supply pipes to the re-circulation and
centre vent actuators are fitted with restrictors in
order to slow down the operation of the flaps and
avoid hunting. The re-circulation flaps can take up
to 30 seconds to move to a new position.
Vacuum is piped to the solenoids from the engine
manifold through a reservoir. The solenoids are
energised by signals from the ECM in response to
demand ,sensing and feedback signals.
-T^^^T 2
3
figure 7.
Key

1.

2.

3.

4.

5.
6.
7.
8.
9.

10.

11.

12.

13.

14.

to Fig. 1
Vacuum reservoir
Defrost solenoid
Defrost-demist actuator
Restrictors
Centre vent solenoid
Centre vent actuator
Defrost vacuum pipe
Centre vent vacuum pipe
Recirc. solenoid
Recirc actuator
Recirc. vacuum pipe
Water valve solenoid
Water valve actuator
Water valve vacuum pipe
Figure 2.
5
7
10
Key to Fig. 2

1.
Defrost (Green) solenoid

2.
+12V Defrost Input from ECM pin 12
3. Defrost output to ECM Pin 11

4.
Recirc (Blue) solenoid
5. +12V Recirc. input from ECM Pin 3
6. Water valve (Red) solenoid
7. +12V Water valve input from ECM Pin
1
7
8. Centre vent (Black) solenoid.
9. +12V Centre vent input from ECM Pin 18

10.
ECM earth-ground
8-28 May 1996