CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine Special Tools
Diagnostic Scan ToolX-431
Engine AnalyzerKES-200
GENERAL INFORMATION
03
03–567Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Ignition Control System - 1.6L / 1.8L (Page 1 of 1)
GENERAL INFORMATION
LTSMW030057T
03–568Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Ignition Control System - 2.0L (Page 1 of 1)
GENERAL INFORMATION
LTSMW030037T
03
03–569Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Ignition Control System - 2.4L (Page 1 of 1)
GENERAL INFORMATION
LTSMW030007T
03–570Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Ignition Coil 1.6L & 1.8L & 2.0L
Description
The ignition coil consists of primary and secondary groups of wire. The primary wire is located on one end of the coil.
One end of the wire is connected to power and the other end is connected to the Engine Control Module (ECM). The
secondary coil connects two spark plugs. They form a loop and provide high-voltage output.
Operation
When the primary wire is connected to power, current will flow causing a strong magnetic field to form. When the
primary wire is disconnected, the magnetic field will collapse into the secondary wire causing very high voltage out-
put.
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Disconnect the ignition coil electrical connector.
4. Twist the spark plug wires (1) from the ignition coiland remove the four spark plug wires.
BESM030028
03
03–571Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5. Remove the 4 ignition coil retaining bolts (1).(Tighten: Ignition coil retaining bolts to 6 N·m)
6. Remove the ignition coil.
7. Installation is in the reverse order of removal.
Ignition Coil 2.4L
Description
The ignition coil consists of primary and secondary groups of wire. The primary wire is located on one end of the coil.
One end of the wire is connected to power and the other end is connected to the Engine Control Module (ECM). The
secondary coil connects two spark plugs. They form a loop and provide high-voltage output.
Operation
When the primary wire is connected to power, current will flow causing a strong magnetic field to form. When the
primary wire is disconnected, the magnetic field will collapse into the secondary wire causing very high voltage out-
put.
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the ignition coil connector.
3. Twist the spark plug wire from ignition coils.
4. Remove the ignition coil retaining bolts (2). (Tighten: Ignition coils retaining bolt to 12 N·m)
5. Remove the ignition coils & spark plug wire assem- bly (1).
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM080198
LTSM030022
03–572Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Spark Plug Wire 1.6L & 1.8L & 2.0L
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Remove the hose (1), if necessary.
4. Disconnect the ignition coil electrical connector (2).
5. Twist the spark plug wire (3) from ignition coil andremove the spark plug wire.
6. Twist the spark plug wire (3) from spark plug then pull the spark plug wire straight up.
7. Remove the spark plug wire (1).
8. Installation is in the reverse order of removal.
Cylinder Number 123 4
Part Number A11-3707130HA A11-3707140HA A11-3707150HA A11-3707160HA
Length (mm) 405275165 125
Resistance (K) 6.99 - 12.085.32 - 9.593.92 - 7.48 3.4 - 6.71
ON-VEHICLE SERVICE
BESM020022
BESM030013
03
03–573Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Spark Plug Wire 2.4L
Removal & Installation
1. Disconnect the negative battery cable.
2. Twist the spark plug wire (1) from ignition coils
3. Twist the ignition coils & spark plug wire assembly(2) from spark plug then pull straight up.
4. Remove the ignition coils & spark plug wire assem- bly (1).
5. Installation is in the reverse order of removal.
Spark Plug 1.6L & 1.8L & 2.0L
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Remove the hose (1), if necessary.
4. Twist the spark plug wire (3) from spark plug then pull the spark plug wire straight up.
ON-VEHICLE SERVICE
LTSM030017
LTSM030019
BESM020022
03–574Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5. Remove the spark plug.(Tighten: Spark plugs to 30 N·m)
6. Inspect the spark plug condition.
7. Installation is in the reverse order of removal.
Installation Notes:
• Verify the proper spark plug gap before installing
spark plugs.
Spark Plug 2.4L
Removal & Installation
1. Disconnect the negative battery cable.
2. Twist the spark plug wire from spark plug then pull
straight up.
3. Remove the ignition coils retaining bolts (2).
4. Remove ignition coils (1).
5. Remove the spark plug using a quality socket with a rubber or foam insert.
(Tighten: Spark plug to 45 N·m)
6. Inspect the spark plug condition.
7. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM030011
LTSM030022
LTSM030018
03
03–575Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine EVAPORATIVE EMISSIONS
GENERAL INFORMATION03-577
Description 03-577
Operation 03-577
Electrical Schematics 03-579
Specifications 03-583
Special Tools 03-583
ON-VEHICLE SERVICE03-584
Canister Control Valve 1.6L & 1.8L &
2.0L 03-584
Description 03-584
Operation 03-584
Removal & Installation 03-584
Canister Control Solenoid Valve 2.4L 03-584
Description 03-584
Operation 03-584Removal & Installation
03-585
Vapor Canister 1.6L & 1.8L & 2.0L 03-585
Description 03-585
Operation 03-585
Removal & Installation 03-585
Vapor Canister 2.4L 03-586
Description 03-586
Operation 03-586
Removal & Installation 03-586
EGR Control Solenoid Valve 2.4L 03-587
Removal & Installation 03-587
EGR Valve 2.4L 03-588
Description 03-588
Operation 03-588
Removal & Installation 03-589
03–576Chery Automobile Co., Ltd.