shift CHEVROLET CAMARO 1982 Repair Guide

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 320
7. Unbolt the universal joint straps fr
om the pinion flange (use care to keep
the universal joint caps in place), lower and remove the driveshaft from
the vehicle. Place a transmission tailshaft plug or rag in place of the \
driveshaft to keep the transmission fluid from draining out.
8. Disconnect the catalytic converter support bracket at the transmission.
9. Disconnect the speedometer cable, electrical connectors and the shift
control cable from the transmission.
CAUTION - During the next step, rear spring force will cause the torque arm to
move toward the floor pan. When disconn ecting the arm from the transmission,
carefully place a piece of wood between the floor pan and the torque arm. This
will prevent possible personal injury and/or floor pan damage


Fig. 5: Transmission-to-engine bolts

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 322

CAUTION - The transmission must be secu red to the transmission jack
17. Remove the transmission from the vehicle. Be careful not to damage the oil cooler lines, throttle valve cable, or the shift control cable. Also, keep
the rear of the transmissi on lower than the front to avoid the possibility of
the torque converter disengagi ng from the transmission.
To install: 18. Position the transmission and converter into place.
19. Install the transmission -to-engine mounting bolts.
20. Connect the throttle valve cable and oil cooler lines to the transmissio\
n.
21. Install the transmission cro ssmember and secure with bolts.
22. Install the transmission mount bolt.
23. Matchmark the torque converter-to-f lywheel. Install the torque converter-
to-flywheel attaching bolts.
Before installing the converter-to-flywheel bolts, be sure that the weld nuts on
the converter are flush with the flywheel, and that the converter rotates freely by
hand in this position.
24. Install the flywheel cover.
25. Install the torque arm-to-transmission bolts.
26. Connect the speedometer cable, el ectrical connectors and the shift
control cable from the transmission.
27. Connect the catalytic converter s upport bracket at the transmission.
28. Align the matchmark m ade earlier, then install the driveshaft to the axle
pinion. Bolt the universal joint straps to the pinion flange.
29. Lower the vehicle.
30. Install the dipstick tube using a ne w dipstick tube O-ring and secure with
the bolt. Install the tran smission oil dipstick.
31. Connect the throttle valve (TV) c ontrol cable at the carburetor.
32. Install the air cleaner assembly.
33. Connect the negative battery cable at the battery.
DRIVELINE

DRIVESHAFT AND U-JOINTS
The U-joint is secured to the yoke in one of two ways. Dana and Cleveland
shafts use a conventional snapring to ho ld each bearing cup in the yoke. The
snapring fits into a groove located in eac h yoke end just on top of each bearing
cup. The Saginaw design shaft secures its U-joints in another way. Nylon
material is injected through a small hole in the yoke and flows along a circular
groove between the U-joint and the yoke , creating a synthetic snapring.
Disassembly of the Saginaw U-joint requi res the joint to be pressed from the
yoke. This results in damage to the be aring cups and destruction of the nylon
rings.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 381
It is not necessary to remove the radi
ator hose from the thermostat housing.
4. Remove the two retaining bolts from the thermostat housing and remove
the thermostat.
To install: 5. Using a new gasket, install the thermostat and housing.
6. Tighten the bolts to 21 ft lbs. (28 Nm).
7. Fill and bleed t he cooling system.
INTAKE MANIFOLD
REMOVAL & INSTALLATION
When servicing all vehicles, be absolutel y sure to mark vacuum hoses and
wiring so that these items may be properly reconnected during installation. Also,
when disconnecting fitting lines (fuel lines, power brake vacuum lines,
transmission and engine cooler lines, etc.), always use two flare nut (or line)
wrenches. Hold the wrench on the large fitti ng with pressure on the wrench as if
you were tightening the fitting (clockw ise), THEN loosen and disconnect the
smaller fitting from the larger fitting. If this is not done, damage to the line will
result. Always relieve fuel system pressure before disconnecting lines.
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE
Fig. 1: Intake manifold bol t torque sequence for 2.5L engine
1. Disconnect the negative batte ry cable at the battery.
2. Remove the air cleaner assembly.
3. Remove the PCV valve and hose.
4. Drain the cooling system.
5. Disconnect the fuel lines from the Throttle Body Injection (TBI) unit.
6. Mark and disconnect the vacuum li nes and the electrical connections
from the TBI unit.
7. Disconnect the linkage from the TBI unit (throttle, downshift, and/or
cruise control, as applicable).
8. Disconnect the coolant inlet and outlet hoses from the intake manifold.
9. Remove the air conditioning co mpressor support brackets and the
compressor. DO NOT disconnect the refrigerant lines from the
compressor. Lay the compressor aside.
10. Remove the manifold attachi ng bolts and remove the manifold.
To install:

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 382
11. Position the manifold into place and install manifold attaching bolts.
Torque manifold bolts to specificat ion (see illustration for tightening
sequence and torque specifications).
12. Install the air conditioning comp ressor and compressor support brackets,
if so equipped.
13. Connect the coolant inlet and outlet hoses to the intake manifold.
14. Connect the linkage to the TBI unit (throttle, downshift, and/or cruise
control, as applicable).
15. Connect the vacuum lines and the elec trical connections to the TBI unit.
16. Connect the fuel lines to the Th rottle Body Injection (TBI) unit.
17. Install the PCV valve and hose.
18. Install the air cleaner assembly.
19. Connect the negative battery cable at the battery.
20. Fill the cooling system.
2.8L AND 5.0L CARBURETED ENGINES

Fig. 2: Intake manifold bolt removal

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 593
REMOVAL & INSTALLATION
1. Disconnect the negative battery cable.
2. Drain the engine coolant.
3. Raise and properly support the vehicle.
4. Disconnect the knock sensor wiring harness.
5. Remove the knock sensor from the engine block.
CAUTION - The knock sensor is mounted in the engine block cooling passage.
Engine coolant in the block will dr ain when the sensor is removed.
6. Installation is the reverse of remova l. Tighten the sensor to 14 ft. lbs (19
Nm).
VEHICLE SPEED SENSOR (VSS)
OPERATION
The VSS is located on the transmission and sends a pulsing voltage signal to
the ECM which is converted to miles per hour. This sensor mainly controls the
operation of the TCC system, shift light, cr uise control and activation of the EGR
system.

Fig. 1: Vehicle speed sensor (VSS)

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 701

Fig. 32: Throttle position sensor adjusting screw location on E4ME/E4MC
carburetors
REMOVAL & INSTALLATION
Always replace all internal gaskets that are removed. Flooding, stumble on
acceleration and other performance comp laints are in many instances, caused
by presence of dirt, water, or other foreign matter in carburetor. To aid in
diagnosis, carburetor should be carefully removed from engine without draining
fuel from bowl. Contents of fuel bowl may then be examined for contamination
as carburetor is disassembl ed. Check the fuel filter.
ROCHESTER E2SE 1. Remove air cleaner and gasket.
2. Disconnect fuel pipe and vacuum lines.
3. Disconnect electrical connectors.
4. Disconnect accelerator linkage.
5. If equipped with automatic transmi ssion, disconnect downshift cable.
6. If equipped with cruise c ontrol, disconnect linkage.
7. Remove carburetor attaching bolts.
8. Remove carburetor and EF E heater/insulator (if used).
9. Inspect EFE heater/insulator for damage. Be certain throttle body and
EFE heater/insulator surfaces are clean.
To install: 10. Install EFE heater/insulator.
11. Install carburetor and tighten nuts alternately to the correct torque.
12. Connect downshift cable, as required.
13. Attach the cruise cont rol cable, as required.
14. Connect accelerator linkage.
15. Connect electrical connections.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 802
BODY LUBRICATION
HOOD LATCH AND HINGES
Clean the latch surfaces and
apply clean engine oil to the latch pilot bolts and
the spring anchor. Use the engine oil to l ubricate the hood hinges as well. Use a
chassis grease to lubricate all the pivot points in the latch release mechanism.
DOOR HINGES
The gas tank filler door, car door, and rear hatch or trunk lid hinges should be
wiped clean and lubricated with clean engi ne oil. Silicone spray also works well
on seals, but must be applied more often. Use engine oil to lubricate the trunk
or hatch lock mechanism and the lock bo lt and striker. The door lock cylinders
can be lubricated easily with a shot of silicone spray or one of the many dry
penetrating lubricants commercially available.
PARKING BRAKE LINKAGE
Use chassis grease on the parking brake c able where it contacts the guides,
links, levers, and pulleys. The grease s hould be water resistant for durability.
ACCELERATOR LINKAGE
Lubricate the throttle lever, and the accele rator pedal lever at the support inside
the car with clean engine oil.
TRANSMISSION SHIFT LINKAGE
Lubricate the shift linkage with water re sistant chassis grease which meets GM
Specification 6031M or its equal.
FRONT WHEEL BEARINGS
Once every 30,000 miles, clean and repack wheel bearings with a wheel
bearing packer. Remove any excess grea se from the exposed surface of the
hub and seal.
REMOVAL, REPACKING, INSTA LLATION AND ADJUSTMENT
WARNING - It is important that wheel b earings be properly adjusted after
installation. Improperly adj usted wheel bearings can c ause steering instability,
front end shimmy and wander, and increased tire wear.
1. Raise the car and support it at the lower arm. Remove the tire and wheel
assembly.
2. Remove the brake caliper and support it on a wire.
3. Remove the dust cap, cotter pin, ca stle nut, thrust washer and outside
wheel bearing.
4. Pull the disc/hub assembly from the steering knuckle.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 817
SUSPENSION & STEERING

SUSPENSION AND STEERING WHEELS
REMOVAL & INSTALLATION
• Park the vehicle on a level surface.
• Remove the jack, tire iron and, if nec essary, the spare tire from their
storage compartments.
• Check the owner's manual or refer to General Information & Maintenance
of this repair guide for the jacking poi nts on your vehicle. Then, place the
jack in the proper position.
• If equipped with lug nut trim caps, remo ve them by either unscrewing or
pulling them off the lug nuts, as appr opriate. Consult the owner's manual,
if necessary.
• If equipped with a wheel cover or hub c ap, insert the tapered end of the
tire iron in the groove and pry off the cover.
1. Apply the parking brake and block the diagonally opposite wheel with a
wheel chock or two.
Wheel chocks may be purchased at your lo cal auto parts store, or a block of
wood cut into wedges may be used. If possi ble, keep one or two of the chocks
in your tire storage compartment, in case any of the tires has to be removed on
the side of the road.
2. If equipped with an automatic transmi ssion, place the selector lever in P
or Park; with a manual transmission, place the shifter in Reverse.
3. With the tires still on the ground, use the tire iron/wrench to break the lug
nuts loose.
If a nut is stuck, never use heat to loosen it or damage to the wheel and
bearings may occur. If the nuts are seized, one or two heavy hammer blows
directly on the end of the bol t usually loosens the rust. Be careful, as continued
pounding will likely damage the brake drum or rotor.
3. Using the jack, raise the vehicle unt il the tire is clear of the ground.
Support the vehicle safely using jackstands.
4. Remove the lug nuts, then remove the tire and wheel assembly.
To install:
5. Make sure the wheel and hub mating su rfaces, as well as the wheel lug
studs, are clean and free of all foreign material. Always remove rust from
the wheel mounting surfac e and the brake rotor or drum. Failure to do so
may cause the lug nuts to loosen in service.
6. Install the tire and wheel asse mbly and hand-tighten the lug nuts.
7. Using the tire wrench, tighten all the lug nuts, in a crisscross pattern, until
they are snug.
8. Raise the vehicle and withdraw the jackstand, then lower the vehicle.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 850
TURN SIGNAL SWITCH

WARNING - Before attempting any repai
rs involving the steering wheel or
disassembly of it, ensure that the Supple mental Inflatable Restraint (Air Bag)
system is properly disarmed.
REMOVAL & INSTALLATION
STANDARD COLUMNS WITHOUT AIR BAG 1. Remove the steering wheel as pr eviously outlined. Remove the trim
cover.
2. Pry the cover off, and lift the cover off the shaft.
3. Position the U-shaped lockplate co mpressing tool on the end of the
steering shaft and compress the lock plate by turning the shaft nut
clockwise. Pry the wire snapri ng out of the shaft groove.
4. Remove the tool and lift t he lockplate off the shaft.
5. Remove the canceling cam assembly and upper bearing preload spring from the shaft.
6. Remove the turn signal lever. Pu sh the flasher knob in and unscrew it.
On models equipped with a button and a knob, remove the button
retaining screw, then remove the button, spring, and knob.
7. Pull the switch connect or out the mast jacket and tape the upper part to
facilitate switch removal. Attach a l ong piece of wire to the turn signal
switch connector. When in stalling the turn signal switch, feed this wire
through the column first, and then use this wire to pull the switch
connector into position. On tilt wheel s, place the turn signal and shifter
housing in low position and remove the harness cover.
8. Remove the three switch mounting screws. Remove the switch by pulling
it straight up while guiding the wir ing harness cover through the column.
To install: 9. Install the replacement switch by working the connector and cover down
through the housing and under the bracket. On tilt models, the connector
is worked down through the housing, under the bracket, and then the
cover is installed on the harness.
10. Install the switch mounting screw s and the connector on the mast jacket
bracket. Install the column -to-dash trim plate.
11. Install the flasher knob and the turn signal lever.
12. With the turn signal lever in neutral and the fl asher knob out, slide the
upper bearing preload spring, and canc eling cam assembly onto the
shaft.
13. Position the lock plate on the s haft and press it down until a new
snapring can be inserted in the shaft groove. Always use a new snapring
when assembling.
14. Install the cover and the steering wheel.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 852
13. Remove the two nuts fr
om the column support bracket while holding the
column in position. Remove the br acket assembly and wire protector
from the wiring, then l oosely install the support column bracket.
14. Tape the turn signal wires at the c onnector to keep them fit and parallel.
15. Carefully remove the turn signal switch and wiring from the column.
To install: 16. Carefully install the turn signal switch and wiring into the column.
17. Remove the tape from the turn signal wires.
18. Install the wire protecto r and, while holding the colu mn in position, install
the two nuts to the colu mn support bracket.
19. Connect the clip to the link and ti ghten the screw that holds the shift
indicator needle.
20. Install the four bolts which secure the bracket assembly to the jacket.
21. Connect the turn signal connector to the wiring harness and install the
lower trim cap to the instrument panel.
22. Install the switch attaching screws.
23. Install the turn signal lever and the hazard flasher knob.
24. Install the upper bear ing preload spring.
25. Install the lockplate and the canceling cam.
26. Press down on the lockplate and inst all the snapring to the shaft using a
new snapring.
27. Install the cover to t he steering column shaft.
28. Install the steering wheel.
29. Connect the battery cable.