CHEVROLET EXPRESS 1996 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine POSITION NAME
1. STOP
2. HTD MIR
3. CTSY
4 GAUGES
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Hazard
CRUISE
PWR AUX
Crank
PARK LPS
AIR BAGS
WIPER
HTR-A/C
CIG LTR
ILLUM
DRL
CIRCUITS PROTECTED
Stop/CHMSL, Stoplamps
Electric Heated Mirrors
Courtesy
Lamps, Dome/RDG Lamps, Vanity Mirrors, Power Mirrors
IP Cluster, DRL Relay, DRL Module, HDLP Switch, Keyless Entry
Illumination, Low Coolant Module, CHIME Module, DRAB Module
Hazard LampsKHIME Module
Cruise Control Auxiliary Power Outlet, ALDL
License Plate Lamp, Parking Lamps, Taillamps, Front Sidemarkers,
Glove Box Ashtray
SDM
Wiper Motor, Washer Pump
NC, A/C Blower, High Blower Relay, HTD Mirror
Power Amp, Cigarette Lighter, Door Lock Relay
LP Cluster, HVAC Controls, RR HVAC Controls, IP Switches, Radio
Illumination, Door Switch Illumination
DRL Relay
6-63

Downloaded from www.Manualslib.com manuals search engine POSITION
16.
17.
18.
19.
20.
21.
22.
23.
24.
A.7-
€3.7
NAME
TURN B/U
RADIO-
1
BRAKE
RADIO-B
TRANS RR
FOG
Not Used
Not Used
RR
HVAC
PWR ACCY
PWR WDO
CIRCUITS PROTECTED
Front Turn, RR Turn, Back-up Lamps, BTSI Solenoid
Radio (Ign, Accy)
4WAL PCM,
ABS, Cruise Control
Radio (Battery), Power Antenna
PRNDL, Automatic Transmission
Rear Window Defog
RR HVAC Controls,
HIGH, MED, LOW Relays
Power Door Lock, Six-Way Power Seat, Keyless Entry
Illumination Module
Power Windows
?Circuit Breaker Do
not use fuses of higher amperage than those recommended above. Fuse amperage levels are also imprinted on the
fuse panel under the dash.
6-64

Downloaded from www.Manualslib.com manuals search engine Capacities and Specifications
Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change.
If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM truck dealer.
These specifications are for information
only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer’s publications.
Engine Identification -- Gasoline Engines
Type V6 V8
Engine
“VORTEC” 4300
“VORTEC” 5000
VIN Code w M
Fuel System SFI’ SFI
Sequential Central Port Fuel Injection
Wheel Nut Torque
MODEL TORQUE
All 122 ft-lb ( 165 N-m)
“VORTEC” 5700
V8
R
SFI’
2Sequential Multi-Port Fuel Injection “VORTEC”
7400
V8
J
SFI~
L LC

Downloaded from www.Manualslib.com manuals search engine Cooling System Capacity
ENGINE VIN
“VORTEC” 4300 W
“VORTEC” 5000 M
“VORTEC” 5700 R
“VORTEC” 7400
J
QTY Without Rear Heater*
11 quarts ( 10.4 L)
17 quarts ( 16 L)
17 quarts ( 16 L)
23 quarts (2 1.8 L)
QTY With Rear Heater*
14 quarts (13.2 L)
20 quarts (18.9 L)
20 quarts ( 18.9 L)
26 quarts (24.6 L)
After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.
*All quantities are approximate.
Crankcase Capacity
ENGINE
“VORTEC” 4300
“VORTEC”
5000
“VORTEC” 5700
“VORTEC” 7400
VIN
W
M
R
J
Quantity With Filter
4.5 quarts (4.3 L)
5 quarts (4.8 L)
5 quarts (4.8 L)
7 quarts (6.5 L)
All quantities are approximate.
After refill, the level
MUST be checked as outlined under “Engine Oil And Filter Recommendations” in Section 5.
*Add an additional quart (1 L) for RPO 521 and RPO KL5 Models.

Downloaded from www.Manualslib.com manuals search engine Fuel Tank Capacity
TYPE
Standard Tank
Cutaway Standard Tank
Cutaway Optional Tank
All quantities are approximate.
QUANTITY
3 1 gallons (1 17.3 L)
35 gallons (132 L)
55 gallons (208.2 L)
Normal Replacement Parts
Engine “VORTEC” 4300
VIN w
Oil Filter PF52
Air Cleaner Filter* A9 17C
PCV Valve CV789C
Spark
Plugs 4 1-932
Fuel Filter GF48
1
Radiator Cap RC36 VORTEC”
5000
M
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36
*For severe dusty conditions, use
AC Air Filter, Part No. 1236C. “VORTEC”
5700
R
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36 “VORTEC” 7400
J
PF1218
A917C
cv774c
4 1-932
GF48
1
RC36
6-67

Downloaded from www.Manualslib.com manuals search engine Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning sys&m in your vehicle needs refrigerant, be
sure the proper refrigerant is used. If you’re not sure, ask your GM dealer.
TYPE
Refrigerant
R- 134a
QTY Front
Only
3.00 lbs.
(1.36 kg)
u
QTY Front and
Rear
4.875 lbs.
(2.21 kg)

Downloaded from www.Manualslib.com manuals search engine Lamp and Bulb Data
LAMP OR BULB
HEADLAMPS
2 Headlamp System (Sealed Beam System)
Low/High Beam
4 Headlamp System (Composite Headlamp System)
Low/High Beam
High Beam
LAMP OR BULB
EXTERIOR
Front Sidemarker Lamp
Front Park and Turn Lamp
Rear Parking Lamp
Rear Stop and Turn
Lamp
Back-up Lamp
Back-up Lamp
Rear Park, Stop and Turn
Lamp
CHMSL
License Plate Lamp
Underhood
Lamp
Reel Lamp
POWER RATING
TRADE NO. AT
12.8V, WATTS
H6054
6052
9005
TRADE NO.
194
2357NA
3057
3057
3156
1156
1157
92 1
I94
232
232
35/65
51
60
2
4
2
2
2
6-69

Downloaded from www.Manualslib.com manuals search engine LAMP OR BULB
INTERIOR
Dome Lamps
Reading Lamps
IP Courtesy Lamp
Stepwell Lamp
instrument Panel Compartment Lamp
Ashtray Lamp
Sunshade Vanity Mirror
LAMP OR BULB
INSTRUMENT PANEL
Daytime Running Lamps Indicator
Charging System Indicator Lamp
instrument Cluster Illumination
Headlamp Beam Indicator
Turn Signal Indicator
Brake Warning indicator
SIR (Air Bag)
Safety Belt Warning
Check Gages Indicator
Malfunction Indicator (“Service Engine
Soon”) Lamp
TRADE NO.
21 1-2
21 1-2
194
194
194
194 74
TRADE NO.
74 74
194 74
74
74
74
74
74
74
3
6
2
214
1
1
4
1
1
6
1
2
1
1
1
1
1
6-70

Downloaded from www.Manualslib.com manuals search engine NOTES
6-71

Downloaded from www.Manualslib.com manuals search engine NOTES
6-72