tow CHEVROLET KODIAK 2005 Owners Manual

Page 1 of 374

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-8
Safety Belts
.............................................. 1-9
Child Restraints
.......................................1-27
Airbag System
.........................................1-48
Restraint System Check
............................1-60
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Starting and Operating Your Vehicle
...........2-11
Mirrors
....................................................2-45
Storage Areas
.........................................2-47
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-20
Warning Lights, Gages, and Indicators
........3-24
Audio System(s)
.......................................3-44
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-35Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-6
Checking Things Under the Hood
...............5-20
Rear Axle
...............................................5-60
Four-Wheel Drive
.....................................5-62
Front Axle
...............................................5-63
Noise Control System
...............................5-64
Bulb Replacement
....................................5-65
Windshield Wiper Blade Replacement
.........5-65
Other Service Items
..................................5-66
Tires
......................................................5-70
Appearance Care
.....................................5-79
Vehicle Identification
.................................5-87
Electrical System
......................................5-88
Capacities and Specifications
.....................5-95
Normal Maintenance Replacement Parts
....5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-7
Index................................................................ 1
2005 Chevrolet Kodiak Owner ManualM

Page 10 of 374

Fore-and-Aft Adjustment
The fore-and-aft
adjustment lever is
located underneath the
seat, in the front.
To slide the seat forward or rearward, move the lever
toward the driver’s door. The seat will lock in at 1/2 inch
(1.5 cm) increments.
{CAUTION:
If the seatback is not locked, it could move
forward in a sudden stop or crash. That could
cause injury to the person sitting there. Always
press rearward on the seatback to be sure it
is locked.
Reclining Seatbacks
If your vehicle has non-suspension bucket seats, you
can recline the seatbacks. The lever is located on
the outboard side of the seat cushion.
To recline the seatback, lift the lever and use your body
to move the seatback. Release the lever to lock the
seatback where you want it. Lean forward and pull up on
the lever to return the seatback to an upright position.
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Page 34 of 374

{CAUTION:
Never do this.
Here two children are wearing the same belt.
The belt can not properly spread the impact
forces. In a crash, the two children can be
crushed together and seriously injured. A belt
must be used by only one person at a time.
Q:What if a child is wearing a lap-shoulder belt,
but the child is so small that the shoulder belt
is very close to the child’s face or neck?
A:Move the child toward the center of the vehicle, but
be sure that the shoulder belt still is on the child’s
shoulder, so that in a crash the child’s upper
body would have the restraint that belts provide.
If the child is so small that the shoulder belt is still
very close to the child’s face or neck, you might
want to place the child in a rear seat that has a lap
belt, if your vehicle has one.
1-28

Page 39 of 374

Child Restraint Systems
An infant car bed (A), a special bed made for use in a
motor vehicle, is an infant restraint system designed
to restrain or position a child on a continuous flat
surface. Make sure that the infant’s head rests toward
the center of the vehicle.A rear-facing infant seat (B) provides restraint with
the seating surface against the back of the infant.
The harness system holds the infant in place and,
in a crash, acts to keep the infant positioned in
the restraint.
1-33

Page 60 of 374

What Makes an Airbag Inate?
In an impact of sufficient severity, the airbag sensing
system detects that the vehicle is in a crash.
The sensing system triggers a release of gas from the
inflator, which inflates the airbag. The inflator, airbag,
and related hardware are all part of the airbag modules
inside the steering wheel and in the instrument panel
in front of the right front passenger.
How Does an Airbag Restrain?
In moderate to severe frontal or near-frontal collisions,
even belted occupants can contact the steering wheel or
the instrument panel. Airbags supplement the protection
provided by safety belts. Airbags distribute the force
of the impact more evenly over the occupant’s upper
body, stopping the occupant more gradually. But airbags
would not help you in many types of collisions, including
rollovers, rear impacts and many side impacts,
primarily because an occupant’s motion is not toward
those airbags. Airbags should never be regarded
as anything more than a supplement to safety belts, and
then only in moderate to severe frontal or near-frontal
collisions.
What Will You See After an
Airbag Inates?
After an airbag inflates, it quickly deflates,
so quickly that some people may not even realize
the airbag inflated. Some components of the airbag
module — the steering wheel hub for the driver’s
airbag, or the instrument panel for the right front
passenger’s bag — will be hot for a short time.
The parts of the bag that come into contact with you
may be warm, but not too hot to touch. There will
be some smoke and dust coming from the vents in the
deflated airbags. Airbag inflation does not prevent
the driver from seeing or being able to steer the vehicle,
nor does it stop people from leaving the vehicle.
1-54

Page 76 of 374

Express-Down Feature
The driver’s window also has an express-down feature
that allows the window to be lowered without holding
down the switch. Press and hold the rear of the window
switch labeled AUTO for one second to activate the
express-down mode.
The express-down mode can be cancelled at any time
by pressing the front of the switch. To open the
window part way, lightly tap the switch until the window
is at the desired position.
Lockout Feature
o
(Lockout):If you have a crew cab model with
power windows, the driver’s door will have a window
lockout feature. When engaged, this feature will prevent
all window switches, except the driver’s window
switches, from operating. This switch is located above
the four window switches on the driver’s door. When the
switch is not engaged, all windows will return to
normal operation.
Sliding Rear Window
To open the sliding rear window, pull the latch toward
the driver’s side of the vehicle.
To close the window, slide the window toward the
passenger’s side of the vehicle. The latch will
automatically lock into place. Try to open the window
without releasing the latch to be sure the window is in the
locked position.
Sun Visors
To block out glare, you can swing down the visors.
You can also swing them out to block glare from the side.
2-10

Page 78 of 374

Ignition Positions
With your key in the ignition switch, you can turn it to
five different positions.
A (ACCESSORY):This position allows you to use
things like the radio, power windows and the windshield
wipers when the engine is off. To get into ACCESSORY,
push in the key and turn it toward you. Your steering
wheel will remain locked, just as it was before you
inserted the key.
B (LOCK):This position locks your ignition, steering
wheel and transmission. It is a theft-deterrent feature.
You will only be able to remove your key when the
ignition is turned to LOCK.C (OFF):This position lets you turn off the engine but
still turn the steering wheel. It does not lock the
steering wheel like LOCK. Use OFF if you must have
your vehicle in motion while the engine is off.
D (RUN):This is the position for driving.
E (START):This position starts your engine.
Engine Starter Over-Crank
Protection
Your vehicle may have an engine starter over-crank
protection system. If the starter motor overheats and
shuts off due to over-cranking, the motor must cool down
before it will reset and allow starter operation. It can take
up to six minutes before the starter will work again.
Starting the Gasoline Engine
Engines start differently. The 8th digit of your Vehicle
Identification Number (VIN) shows the code letter for your
engine. SeeVehicle Identication Number (VIN) on
page 5-87. Follow the proper steps to start the engine.
To start a diesel engine, seeStarting the Diesel Engine
on page 2-14.
2-12

Page 79 of 374

Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P), if so equipped. Your engine
will not start in any other position — that is a safety
feature.
Manual Transmission
Set the parking brake, shift to neutral NEUTRAL (N)
and hold the clutch pedal to the floor while starting
the engine.
Starter Motor Operation
•The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
•To prevent overheating, the starter motor will
disengage after continuously operating for
15 seconds. You must release the key from the
start position to re-engage the starter.
•The starter motor will not engage if the engine
is already running.
•The starter motor will disengage if, after
two seconds, the starter pinion gear does not
engage the flywheel or there is no engine
rpm signal from the engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
2. If the engine does not start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts sooner.
3. If your engine still will not start, or starts but then
stops, it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool down.
Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
Notice:Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you do not, your engine
might not perform properly. Any resulting damage
would not be covered by your vehicle’s warranty.
If you ever need to have your vehicle towed,
seeTowing Your Vehicle on page 4-35.
2-13

Page 95 of 374

Overdrive Defeat
If your vehicle has this feature, you can select not to
shift up to fifth gear. This is useful when towing or under
a heavy load.
The overdrive defeat
switch is located in the
instrument panel to
the right of the
steering column.
Press the switch to limit the transmission to fourth gear.
This will allow for fewer downshifts while pulling a
trailer or under a heavy load. The indicator light in the
switch will come on whenever overdrive defeat is active.
Manual Transmission Operation
Using the Clutch
When you are starting to move the vehicle, it is
important to begin with the engine speed at idle.
Then start to engage the clutch and listen for an engine
speed drop of about 100 rpm. At this point, the clutch
is engaging, so you should increase the engine speed
and fully engage the clutch. It is important not to
increase the engine speed sooner or before the clutch
begins its engagement. If you do, you can cause
damage to your vehicle.
Double-Clutching
You must use the double-clutching method when you
shift an unsynchronized gear set. Disengage the clutch,
shift to NEUTRAL and engage the clutch. When
upshifting, slow the engine until the engine rpm and
road speed match. When downshifting, accelerate the
engine until the engine rpm and road speed match.
Then quickly disengage the clutch and move the shift
lever to the next gear position and engage the clutch.
2-29

Page 96 of 374

Eaton®Fuller®Five and Six-Speed
Transmissions and TTC Spicer
Seven-Speed Transmissions
These transmissions have gears that automatically
synchronize when you shift up or down (except
FIRST (1) gear on the five-speed and seven-speed
transmission which is unsynchronized). Choose the
gear that will maintain the road speed you want while
keeping the engine above two-thirds of the governed
speed. When the engine speed drops below two-thirds
of the governed speed, shift into the next lower gear
before your engine begins to lug. When you shift down,
be sure to double-clutch if required.
ZF Six-Speed Transmission
Here is how to operate your transmission.
This six-speed pattern is
unique to GM manual
transmissions.
The transmission always repositions the shift lever to
NEUTRAL, which is located between FOURTH (4)
and FIFTH (5) gear.
To prevent unintentional gear selections, additional force
is required to move the shift lever into REVERSE (R) or
FIRST (1). Use FIRST (1) when trailer towing, driving
with a heavier payload or launching on a grade.
Otherwise, start in SECOND (2) gear. Only shift into
FIRST (1) when the vehicle has stopped moving.
2-30

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