engine CHEVROLET KODIAK 2007 Owners Manual

Vehicle Damage Warnings
Also, in this manual you will find these notices:
Notice:These mean there is something
that could damage your vehicle.
A notice tells about something that can damage
the vehicle. Many times, this damage would not be
covered by your vehicle’s warranty, and it could
be costly. But the notice will tell what to do to help
avoid the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors
or in different words.
There are also warning labels on the vehicle.
They use the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along
with the text describing the operation or information
relating to a specific component, control, message,
gage, or indicator.
If you need help figuring out a specific name of
a component, gage, or indicator, reference
the following topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages, and Indicators
in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
5

Keys.............................................................. 86
Remote Keyless Entry (RKE) System.......... 87
Remote Keyless Entry (RKE)
System Operation.................................... 88
Doors and Locks.......................................... 91
Door Locks................................................. 91
Power Door Locks....................................... 92
Windows....................................................... 93
Manual Windows......................................... 93
Power Windows.......................................... 94
Sliding Rear Window................................... 94
Sun Visors.................................................. 95
Starting and Operating Your Vehicle........... 95
New Vehicle Break-In.................................. 95
Ignition Positions......................................... 96
Engine Starter Over-Crank Protection.......... 97
Starting the Gasoline Engine....................... 97
Starting the Diesel Engine......................... 100
Engine Alarm and Automatic Shutdown..... 104
High Idle System....................................... 106
Exhaust Restrictor (Engine Warm-Up)........ 108
Engine Checks Before Operating............... 109
Engine Coolant Heater.............................. 111
Diesel Engine Exhaust Brake.................... 112Two-Speed Rear Axle Electric
Shift Control........................................... 113
Air Shift Control (Automatic
Transmission)......................................... 114
Automatic Transmission Operation............. 115
Manual Transmission Operation................. 116
Power Take-Off (PTO)............................... 118
Four-Wheel Drive...................................... 119
Parking...................................................... 125
Parking Brake (With Hydraulic Brakes)...... 125
Parking Brake (with Air Brakes)................. 126
Parking Brake Burnish Procedure.............. 128
Air Suspension.......................................... 129
Parking Over Things That Burn................. 130
Engine Exhaust......................................... 131
Running the Engine While Parked............. 132
Mirrors......................................................... 133
Manual Rearview Mirror............................. 133
Outside Manual Mirrors............................. 133
Outside Power Mirrors............................... 133
Outside Convex Mirrors............................. 134
Outside Heated Mirrors............................. 134
Storage Areas............................................. 135
Center Console Storage Area.................... 135
Section 2 Features and Controls
85

Sun Visors
To block out glare, you can swing down the
visors. You can also swing them out to block glare
from the side.
Starting and Operating Your
Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an
elaborate break-in. But it will perform better in
the long run if you follow these guidelines:
Let your engine warm up before you
operate your vehicle under load.
Keep your speed at 55 mph (88 km/h) or
less for the rst 500 miles (805 km).
Do not drive at any one speed, fast or
slow, for the rst 500 miles (805 km).
Do not make full-throttle starts.
Avoid making hard stops for the rst
200 miles (322 km) or so. During this time
your new brake linings are not yet broken
in. Hard stops with new linings can mean
premature wear and earlier replacement.
Follow this breaking-in guideline every time
you get new brake linings.
Use the lowest gear you can when you start
a loaded vehicle in motion and when going
up hills to avoid overloading the engine.
Check and adjust engine and transmission
uid levels often and be sure tires are
properly inated for the load you are
carrying.
If you have a Caterpillar®diesel engine, see
the Caterpillar®Diesel Engine Operation
and Maintenance Manual.
95

Ignition Positions
With your key in the ignition switch, you can turn it
to five different positions.
A (ACCESSORY):This position allows you to use
things like the radio, power windows and the
windshield wipers when the engine is off. To get
into ACCESSORY, push in the key and turn it
toward you. Your steering wheel will remain
locked, just as it was before you inserted the key.B (LOCK):This position locks your ignition,
steering wheel and transmission. It is a
theft-deterrent feature. You will only be able to
remove your key when the ignition is turned
to LOCK.
C (OFF):This position lets you turn off the engine
but still turn the steering wheel. It does not lock
the steering wheel like LOCK. Use OFF if
you must have your vehicle in motion while the
engine is off.
D (RUN):This is the position for driving.
The battery could be drained if you leave the key
in the ACCESSORY or RUN position with the
engine off. You may not be able to start your
vehicle if the battery is allowed to drain for
an extended period of time.
E (START):This position starts your engine.
96

Key In the Ignition
Never leave your vehicle with the keys inside, as it
is an easy target for joy riders or thieves. If you
leave the key in the ignition and park your vehicle,
a chime will sound, when you open the driver’s
door. Always remember to remove your key from
the ignition and take it with you. This will lock
your ignition and transaxle. Also, always remember
to lock the doors.
The battery could be drained if you leave the
key in the ignition while your vehicle is parked.
You may not be able to start your vehicle after it has
been parked for an extended period of time.
Engine Starter Over-Crank
Protection
Your vehicle may have an engine starter
over-crank protection system. If the starter motor
overheats and shuts off due to over-cranking,
the motor must cool down before it will reset and
allow starter operation. It can take up to
six minutes before the starter will work again.
Starting the Gasoline Engine
The 8th digit of your Vehicle Identification
Number (VIN) shows the code letter for your
engine. Use this number to verify the type of
engine in your vehicle. SeeVehicle Identication
Number (VIN) on page 340. Follow the proper steps
to start the engine.
To start a diesel engine, seeStarting the Diesel
Engine on page 100.
Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P), if so equipped. Your
engine will not start in any other position — that is a
safety feature.
Manual Transmission
Set the parking brake, shift to neutral NEUTRAL (N)
and hold the clutch pedal to the floor while starting
the engine.
97

Starter Motor Operation
•The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
•To prevent overheating, the starter motor will
disengage after continuously operating for
15 seconds. You must release the key
from the start position to re-engage the starter.
•The starter motor will not engage if the engine
is already running.
•The starter motor will disengage if, after
two seconds, the starter pinion gear does not
engage the flywheel or there is no engine
rpm signal from the engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn
your ignition key to START. When the
engine starts, let go of the key. The idle speed
will go down as your engine gets warm.2. If the engine does not start in 10 seconds,
push the accelerator pedal all the way down
and crank the engine for five more seconds,
unless it starts sooner.
3. If your engine still will not start, or starts but
then stops, it could be flooded with too much
gasoline.
Wait 15 seconds to let the starter motor cool
down. Do Steps 1 through 3 again.
When the engine starts, let go of the key and
the accelerator pedal.
Notice:Your engine is designed to work with
the electronics in your vehicle. If you add
electrical parts or accessories, you could
change the way the engine operates. Before
adding electrical equipment, check with your
dealer. If you do not, your engine might not
perform properly. Any resulting damage would
not be covered by your vehicle’s warranty.
If you ever need to have your vehicle towed, see
Towing Your Vehicle on page 241.
98

Gasoline Engine Warm-Up
When you have started your engine, let it run for
20 or 30 seconds to warm up before you put a
load on the engine.
Drive at moderate speeds for the first 2 to 3 miles
(3.2 to 4.8 km), especially in cold weather. See
High Idle System on page 106.
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the
vehicle is moving, you will first have to shift to
NEUTRAL (N). This safety feature prevents
starting the engine when the transmission is in a
drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before
turning it off after you have finished driving your
vehicle.
If you shift to NEUTRAL (N) or PARK (P), set the
parking brake.
If your vehicle has a two-speed axle, put the
range selector in low. To be sure the axle has
shifted into low, engage the clutch and
transmission; the vehicle may move slightly
when you do this.
While your engine is idling and before you turn it
off, you can make a list of any operational or
handling concerns to give to responsible
maintenance personnel so they can handle them
right away.
Moisture will condense in a fuel tank that is almost
empty if the engine has not run for a while,
even just overnight under some conditions. So, it
is always best to refuel your vehicle at the end
of each run.
99

Starting the Diesel Engine
Your vehicle’s diesel engine starts differently than
a gasoline engine. Read the following pages to
learn how to start, restart, warm-up, and stop your
diesel engine.
The information applies to Caterpillar
®Diesel
Engine, 6.6L DURAMAX®Diesel Engine, Isuzu 6H
Diesel Engine, unless otherwise noted.
If you have a Caterpillar
®Diesel Engine, also refer
to your Caterpillar®Diesel Engine Operation &
Maintenance Manual for the starting procedure.
Automatic Transmission
Move your shift lever to PARK (P) or
NEUTRAL (N). Your engine will not start in
any other position — that is a safety feature.
To restart when you are already moving,
use NEUTRAL (N) only.
Notice:Do not try to shift to PARK (P) if your
vehicle is moving. If you do, you could
damage the transmission. Shift to PARK (P)
only when your vehicle is stopped.
Manual Transmission
Move your shift lever to NEUTRAL and hold the
clutch pedal to the floor while starting the engine.
Your vehicle will not start if the clutch pedal is not all
the way down — that is a safety feature.
Starting Your Engine
1. Turn your ignition key to RUN.
Observe the wait to start light. SeeWait to
Start Indicator on page 174. This light may not
come on if the engine is hot.
If you have a Caterpillar
®diesel engine, see
your Caterpillar®Diesel Engine Operation
& Maintenance Manual for proper wait to start
light operation.
2. As soon as the wait to start light goes off,
immediately turn the ignition key to START.
When the engine starts, let go of the key.
If your vehicle is equipped with a DURAMAX
®
6600 Diesel Engine, it has a fast warm-up
glow plug system. The wait to start light
will illuminate for a much shorter time than
most diesel engines, due to the rapid heating
of the glow plug system.
100

Notice:Holding your key in START for longer
than 15 seconds at a time will cause your
battery to be drained much sooner. And the
excessive heat can damage your starter motor.
Notice:If the wait to start light stays on
after starting your vehicle, your vehicle may
not run properly. Have your vehicle serviced
right away.
3. If the engine does not start after 15 seconds
of cranking, turn the ignition key to OFF. Wait
one minute for the starter to cool, then try
the same steps again.
If you are trying to start your engine after you
have run out of fuel, seeRunning Out of Fuel
on page 262.
When your engine is cold, let it run for a few
minutes before you move your vehicle. This lets
oil pressure build up. Your engine will sound louder
when it is cold.
Notice:If you are not in an idling vehicle and
the engine overheats, you would not be there to
see the overheated engine indication. This
could damage your vehicle. Do not let your
engine run when you are not in your vehicle.Cold Weather Starting
If your vehicle has the 6.6L DURAMAX®Diesel
Engine and the Isuzu 6H Diesel Engine, the
following notice applies:
Notice:Your diesel engine has an electric air
intake heater system which reduces white
smoke and helps start the engine in cold
weather. Do not spray starting uid into the air
intake where it can contact the heater elements.
If you do not have the GM Automatic Ether
Injection System, do not use starting uid or
you could damage your engine. If you have the
GM system, use only GM approved starting
uid that has been tested to establish
compatibility with the air inlet heater system.
101

The following tips will help you get good starting in
cold weather.
•Use the recommended engine oil when the
outside temperature drops below freezing.
SeeEngine Oil (Caterpillar
®Diesel Engine) on
page 268orEngine Oil (Gasoline Engine)
on page 268orEngine Oil (DURAMAX
®/Isuzu
Diesel Engine) on page 272. When the
outside temperature drops below 0°F (−18°C),
use of the optional engine coolant block
heater is recommended.
•If you experience longer cranking times, notice
an unusual amount of exhaust smoke or are
at higher altitudes (over 7,000 ft. or 2 135 m),
you may use your optional engine coolant
block heater. SeeEngine Coolant Heater on
page 111.
•SeeWhat Fuel to Use on page 253for
information on what fuel to use in cold
weather.
Cold Weather Starting
(Caterpillar®Diesel)
Because the diesel engine uses compression
ignition, it is harder to start in cold weather than a
gasoline engine. The air intake heater and use
of the proper engine oil, optional engine coolant
heaters and optional ether injection systems
help cold weather starting. See the Caterpillar
®
Diesel Engine Operation & Maintenance Manual
for more information.
Restarting the Diesel Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle
is moving, you will first have to shift to
NEUTRAL (N). This safety feature prevents
starting the engine when the transmission is in a
drive gear for more information.
102