tow CHEVROLET LOW CAB FORWARD 2020 User Guide

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
94 Infotainment System
that are not finalized and CD-R
and CD-RW that are saved in
the UDF format cannot be
played (excluding MP3/WMA).
. CD-TEXT function is only
compatible with commercial CD
compatible with CD-TEXT.
Characters may not display
accurately in CD-R and CD-RW.
. CD, C-thru Disc with transparent
or translucent recorded parts
may not be inserted and ejected
accurately. Please do not
use them.
. SACD (Super Audio CD) can
only be played in the CD level of
a hybrid disc.
. CCCD (Copy Control CD) may
not play as it does not meet the
standard CD requirements.
. CD-EXTRA can be played as a
music CD. The sound of a data
track of a Mixed Mode CD
cannot be played. Only music
tracks can be played. A Mixed
Mode CD mixed with DTS also
cannot be played accurately.
This device accepts 8 cm (3 in) CDs. Plug in the device directly
without using an adapter, etc. to
avoid damage.
When Removing a Disc
Do not leave discs inside the player
or partially inserted for a long time.
This may scratch the discs and
make them unusable.
Remove the disc horizontally from
the main device. Do not pull it
violently towards the top.
Also do not pull it down hard while
removing. The disc may become
damaged and the audio may skip.
Do not insert objects other than
discs into the disc slot or insert
more than one disc at a time.
Handling a Disc
Avoid exposing the disc to direct
sunlight and always keep it in a
case. Otherwise, the disc will bend
and become unusable.
Do not stick any paper tape to the
recording side or the label side as it
may lead the disc to malfunction. Do not use a disc with cracks or if it
is severely bent as it may lead to
damage.
Hold the disc without touching the
recording side as this may make the
disc dirty and lead to the audio
skipping.
Using benzene, record disc cleaner,
or anti-static fluids may damage the
disc. Using a dirty disc will damage
the disc and lead to audio skipping.
When the disc is dirty, use a
commercial disc cleaner to gently
clean it from the inside to the
outside. Do not use lens cleaner.
Do not use the types of disc
described below because such
discs may cause a breakdown.
.
Adapters or discs with special
properties, such as Dual Discs
and printable discs.
. Discs with transparent or
semitransparent sections on the
recording side.
. Discs with copy protection.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Climate Controls 123
Maximum Heating :Turn the outlet
selector knob to the
6position, set
the air selector lever to the
O
position, and turn the temperature
control knob fully towards the high
temperature direction.
Set the fan speed control knob to
the maximum speed position.
Bi-Level Heating : Set the outlet
selector knob to the
)position. Set
the air selector lever to the
P
position. Set the temperature control
knob to the middle position.
Adjust the fan speed control knob
as desired. The air from the floor
outlets is warmer than the air from
the upper outlets in this position.
However, when the temperature
control knob is moved to either the
full hot or the full cold position, the
air from the floor outlets and the air
from the upper outlets will be the
same temperature. This position can
give cool upper level air and warm
floor level air when the temperature
control is adjusted in between cold and hot. This is useful in cool
weather with bright sunlight
conditions.
Defogging and Defrosting the
Windshield
Defogging :
Set the outlet selector
knob to the
1position. Set the air
selector lever to the
Pposition.
Turn the temperature control knob
to a high-temperature position
according to your preference. For
defogging in the summer months,
set the temperature control knob to
any desired position.
Set the fan speed control knob to
any speed position, except the off
position. The A/C compressor
automatically operates when the
1
position is selected. Defogging is
performed very effectively with the
dehumidifying effect.
Defrosting : Set the outlet selector
knob to the
1position. Set the air
selector lever to the
Oposition. Turn the temperature control knob
fully towards the high-temperature
direction. Set the fan speed control
knob to the maximum speed
position.
After defrosting, be certain to return
the air selector lever to the
P
position. Failure to do so will cause
the windshield to fog up, impeding
forward visibility.
Cooling
Normal/Moderate Cooling :
This
setting is suitable for extended
periods of cooling or moderate
cooling. Press the A/C switch to the
on position.
Set the outlet selector knob to the
Hposition for normal cooling or set
it to the
)position for moderate
cooling. Adjust the temperature
control knob to the desired position.
Adjust the fan speed control knob
as desired

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
124 Climate Controls
Maximum Cooling :Set the outlet
selector knob to the
Hposition.
Press the A/C switch to the on
position. Move the air selector lever
to the
Oposition
Turn the temperature control knob
fully towards the low-temperature
direction. Set the fan speed control
knob to the maximum speed
position.
After prolonged parking in direct
sunlight, open the windows or doors
to ventilate the interior of the cab
and release the heat.
During cooling operation, mist may
come out of the air outlets. This
results from quick cooling of humid
air, and does not indicate any
problem.
After maximum cooling, be certain
to return the air selector lever to
the
Pposition. Failure to do so will
cause the windshield to fog up,
impeding forward visibility.
Air Vents
1. Driver Side Outlets. Airflow direction is adjustable.
2. Windshield Outlets. Air is delivered towards the
windshield.
3. Passenger Side Outlets. Airflow direction is
adjustable. 4. Door Windows Outlet. Air is
delivered towards the door
windows
5. Foot Outlets. Air is delivered towards the feet.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 135
time, the amount of force applied to
the brake pedal and the speed of
the vehicle.
When driving, bear the stopping
distance in mind. Maintain a speed
and headway distance that allow
you to stop safely even if a hazard
occurs.
Overriding Accelerator with
Brakes
In the unlikely event the accelerator
pedal becomes stuck, apply the
brakes firmly and steadily to reduce
engine power and bring your vehicle
to a safe stop. Turn the engine off,
move the selector lever to the“P”
(Park) position, and apply the
parking brake. In a safe location,
inspect the accelerator pedal for any
interference and remove the item
causing the interference, if any is
found. If none is found and the
condition persists, have your vehicle
towed to the nearest authorized
dealer.
Braking Techniques
For the most effective braking and
for maximum life from brake system
components, follow these
suggestions when possible:
. Apply the brakes gradually as
road and load conditions permit.
Reduce pedal pressure as
speed drops so that a very light
pressure is used at the end of
the stop.
. Do not pump the brake pedal as
this will only deplete the vacuum
reserve or the hydraulic brake
booster (HBB) accumulator
reserve.
. To get maximum braking while
maintaining vehicle control, use
a "squeeze" braking technique.
Do this by pushing on the brake
pedal with steadily increasing
pressure. If possible, steer
around obstacles when there is
not enough room to stop. Brake System Warning LightCaution
If brake low vacuum warning light
(4500HD, 4500XD models), brake
booster warning light (5500HD,
5500XD models), or brake system
warning light comes on during
operation, have brake system
checked immediately.
Refer to Warning Lights, Gauges,
and Indicators 056.
When the Brakes Do Not Work
{Warning
It is very dangerous to suddenly
pull the parking brake lever all the
way while moving at high speed.
Reduce speed first by shifting
down and then gradually pull the
parking brake lever.
You and others could be seriously
injured.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
138 Driving and Operating
2. To move the selector lever to"P" (Park), hold in the button
on the lever and push the lever
all the way toward the front of
your vehicle.
3. Turn the key to "LOCK".
4. Remove the key and take it with you.
5. Before you leave the driver's seat, be sure the vehicle is not
moving, or check that your
vehicle is in Park by trying to
pull the selector lever out of "P"
(Park) by pulling the selector
lever toward you without
pushing the button. If you can
do this, it means that the
selector lever was not fully
locked into "P" (Park).
Do Not Touch the Selector Lever
While the Vehicle is Stationary
with the Engine Idling
Do not touch the selector lever while
the vehicle is stationary with the
engine idling. If you touch the
selector lever at this time, a gear
could be selected and the vehicle
could move even with the parking brake applied. The risk of knocking
against the selector lever and
causing a crash is particularly great
when you move in or out of
your seat.
Driving Down a Long Slope
When driving down a long slope,
use the exhaust brake together with
the foot brake. Using the exhaust
brake and low-gears reduces the
work load on the foot brakes and
yields greater braking force. Even
so, use the foot brakes
appropriately to prevent the engine
over-revving.
Frequent use of the foot brakes can
cause vapor lock and brake fade,
resulting in reduced brake
effectiveness.
Brake Fade :
Frequent use of the
brakes can cause the brakes to
overheat so that the frictional force
of the brake linings decreases and
the brakes become less effective
than normal. This phenomenon is
called brake fade. Vapor Lock :
If the brakes overheat
due to frequent use, the heat can
cause the brake fluid to boil so that
air bubbles are created in the brake
fluid. Pressing the brake pedal
simply compresses the air bubbles;
pressure is not transmitted to the
wheel cylinders, so the brakes'
effectiveness sharply deteriorates.
This phenomenon is called
vapor lock.
Even so, you should be very careful
when using engine braking in a low
gear because the engine is likely to
over-rev. See Exhaust Brake 0213
and
Selector Lever 0205.
Do not adjust the exhaust brake
valve.
The engine should never be allowed
to exceed the governed speed.
Supplement the exhaust brake with
vehicle service brakes intermittently
and/or shift to higher transmission
gear to prevent engine overspeed.
A rule of thumb for gear selection is
that the vehicle should be driven
down a grade in the same gear that
would be used to climb that grade.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
144 Driving and Operating
{Warning
If you park in a place where there
is a lot of snowfall, snow
accumulating around the vehicle
could limit ventilation. Running
the engine with the vehicle in
these conditions could cause
exhaust gases to enter the cabin,
resulting in carbon monoxide
poisoning. Take preventive action
by, for example, clearing the snow
around the vehicle.
You and others could be seriously
injured.
Do not park under trees or under
the eaves of a building. Chunks of
ice could fall on the vehicle if you
park in such a place.
Cleaning the Vehicle after
Driving on Snowy Roads
. The vehicle speed sensors are
fitted on the wheels. When
removing snow, ice, and other
incrustation, take great care not
to damage the components. .
Do not use a sharp implement to
remove snow. Sharp edges
could damage rubber parts.
Refer to Antilock Brake System
(ABS) 0207.
Remove snow that has stuck to the
inside of the fenders and to the
brake hoses. Otherwise, it may
damage components. After driving
on a salted road, wash the
underside of the vehicle as soon as
possible to prevent the salt from
causing rust. Spraying water under
high pressure is an effective way to
get the salt off.
After washing the vehicle, wipe the
door openings dry.
If the Vehicle Is Stuck
When Driving on Bad Roads
Caution
Do not spin wheels faster than
32 km/h (20 mph) in mud, sand,
snow, ice, or other poor road (Continued)
Caution (Continued)
conditions. Damage may result
from excessive wheel spinning,
including tire, transmission, and/
or rear axle malfunction.
If the vehicle gets stuck and it is
difficult to get out, immediately
stop driving and have the vehicle
towed.
If the vehicle gets stuck in sand,
mud, snow or ice, move the selector
lever from 2 to the R position. Apply
a light pressure to the accelerator
pedal while the transmission is in
gear. Remove your foot from the
accelerator and press the brake
pedal while shifting. Do not race the
engine. For best traction, avoid
spinning the wheels. When you
cannot avoid driving through deep
mud, using tire chains is an effective
way to avoid getting stuck.
When driving in sand or mud, avoid
hard braking, sudden acceleration,
and sharp turns of the steering

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
202 Driving and Operating
To Start After Stopping
To start again after stopping your
vehicle, visually check that the
selector lever is in D, and gradually
press the accelerator pedal to
pull away.
When Parking Your Vehicle
{Warning
Do not leave your vehicle while
the engine is still running. Do not
park with the selector lever in a
position other than P or N the
vehicle may begin moving by
itself due to creeping. You may
accidentally press the accelerator
pedal when getting into the
vehicle causing it to start moving
suddenly.
When parking the vehicle, always
apply the parking brake and move
the selector lever to the P
position.(Continued)
Warning (Continued)
When parking on a slope, move
the selector lever in the P position
and block the wheels with chocks.
You and others could be seriously
injured.
1. Keep pressing the brake pedal firmly with your right foot, then
apply the parking brake.
2. Move the selector lever in the P position, check that the shift
indicator is indicating P, and
slowly ease your right foot off
the brake pedal.
3. Stop the engine and remove the key. When the selector
lever is not placed in the P
position, the shift lock system
operates and the key cannot
be removed.
See Starting and Stopping the
Vehicle 0159, and Parking Brake
0 211. If you cannot move the selector
lever from the P position after
starting the engine, perform the
following necessary checks:
.
Check that you are firmly
pressing the brake pedal.
. Check if the area where your
vehicle is parked is not a slope.
. If your vehicle is parked on a
downhill slope, the push
operation of the selector lever
may become heavy to move. In
this case, you can operate the
selector lever more smoothly by
pushing the selector lever
towards the front of the vehicle
while pushing the button.
Shift Lock System
When Starting Your Vehicle
The selector lever cannot be
operated from the P position to any
other position without the brake
pedal being pressed. Be sure to
operate the lever while pressing the
brake pedal.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 203
When Parking Your Vehicle
The key cannot be removed unless
the selector lever is securely placed
in the P position (key interlock
system). Be sure to place the
selector lever in the P position when
parking the vehicle.
The shift lock system is a system for
safety to prevent incorrect operation
of the automatic transmission. Use it
correctly and drive safely.
If You Cannot Move the Selector
Lever from the P Position
Caution
When the selector cannot be
operated from the P position to
any other position even after
performing the operation below
repeatedly, the shift lock system
may have a failure. Have the
vehicle inspected at your dealer.If you cannot move the selector
lever from the P position after
starting the engine, perform the
following checks:
.
Check that you are firmly
pressing the brake pedal. When
the brake pedal is not pressed,
the shift lock system operates
and the selector lever cannot be
shifted from P to any other
position.
. Check if the area where your
vehicle is parked is not a slope.
. If your vehicle is parked on a
downside slope, the operation of
the selector lever may become
heavy to move. In this case, you
can operate the selector lever
more smoothly by moving the
selector lever towards the front
of the vehicle while pressing the
button. Releasing the Shift Lock in an
Emergency
If moving of the selector lever from
P to another position is still not
possible even after performing the
instructions given in the steps
above, with the brake pedal fully
pressed and the vehicle parked on a
flat surface, carry out the procedure
described under
“If You Cannot
Move the Selector Lever from the P
Position”.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Driving and Operating 205
Selector Lever
Move the selector lever (2) to make
a shift into each gear position.
P (Parking) :Used when the
vehicle is parked or when starting
the engine. The P position is to be
used with the parking brake. The P
and N positions are the two
positions in which the engine can be
started.
R (Reverse) : Used when backing
up the vehicle. Bring the truck to a
complete stop before moving the
selector to the R position. N (Neutral) :
Can be used when
starting the engine, but for safety,
get in the habit of starting the
engine in the P position. The N
position is used should it become
necessary to tow your truck.
D (Drive) : The D position is for all
normal forward driving. The system
automatically selects the gear
according to the vehicle speed.
Press the overdrive off switch (3) to
switch to the overdrive ON position
for greater fuel economy.
2 (Second) : May be used when
driving on downhill roads or when
the engine brake is required. Select
the 2 position at speeds below
40 km/h (25 MPH) when traveling
down a moderate grade. Return the
selector to the D position for normal
driving.
1 (Low) : Used on steep downhill
roads or when strong engine
braking is required. Return the
selector to the D position for normal
driving.
{Warning
When pulling away, always
visually check the position of the
selector lever for safety.
Only push the button for gear
selection when necessary.
Pushing the button unnecessarily
may result in unintended gear
selection.
Never move the selector to the P
position when the truck is in
motion.
Do not run the vehicle with the
transmission in neutral. Not only
will the engine brake not function,
but the transmission will also be
damaged. You and others could
be seriously injured.
When repeatedly shifting between
forward and reverse gears for a
multiple-point turn, firmly press the
brake pedal and confirm that the
vehicle is completely stopped before
operating the selector lever.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Vehicle Care 229
Vehicle Care
General Information
General Information . . . . . . . . . . 230
California Proposition65 Warning . . . . . . . . . . . . . . . . . 230
California Perchlorate Materials Requirements . . . . . 230
Accessories and Modifications . . . . . . . . . . . . . . . . 230
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 231
Cab Tilting . . . . . . . . . . . . . . . . . . . . 233
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . . 234
Engine Cover . . . . . . . . . . . . . . . . . 235
Engine Oil . . . . . . . . . . . . . . . . . . . . 235
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 241
Engine Air Cleaner/Filter . . . . . . 243
Engine Coolant . . . . . . . . . . . . . . . 243
Engine Overheating . . . . . . . . . . 249
Power Steering Fluid . . . . . . . . . 252
Washer Fluid . . . . . . . . . . . . . . . . . 252
Brakes . . . . . . . . . . . . . . . . . . . . . . . 253
Brake Fluid . . . . . . . . . . . . . . . . . . . 258
Battery - North America . . . . . . 259 Fuel Filter . . . . . . . . . . . . . . . . . . . . 260
Rear Axle (Gear Oil Viscosity
Chart) . . . . . . . . . . . . . . . . . . . . . . . 261
Rear Axle (Oil Level Check) . . . . . . . . . . . . . . . . . . . . . . 262
Noise Control System . . . . . . . . 262
Automatic Transmission Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 264
Wiper Blade Replacement . . . . 265
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 267
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 267
Headlamps and Front Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 270
Roofmarker Lamps . . . . . . . . . . . 274
Sidemarker Lamps (Including Turn Signal and Cornering
Lamps) . . . . . . . . . . . . . . . . . . . . . . 274
Taillamps, Turn Signal, Stoplamps, and Back-Up
Lamps . . . . . . . . . . . . . . . . . . . . . . 276
License Plate Lamp . . . . . . . . . . 276
Interior Lamps . . . . . . . . . . . . . . . . 277
Electrical System
Electrical System Overload . . . 277
Wheels and Tires
Wheels and Tires . . . . . . . . . . . . . 285
Tire Pressure . . . . . . . . . . . . . . . . . 297
Tire Rotation . . . . . . . . . . . . . . . . . 297
If a Tire Goes Flat . . . . . . . . . . . . 300
Jump Starting
Jump Starting - North America . . . . . . . . . . . . . . . . . . . . . 301
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 305
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 307
Interior Care . . . . . . . . . . . . . . . . . . 313