CHEVROLET VOLT 2011 Owner's Manual

Black plate (25,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-25
Brakes
This vehicle has disc brakes.
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying
the brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have
the vehicle serviced.
Notice: Continuing to drive with
worn-out brake pads could result
in costly brake repair. Some driving conditions or climates
can cause a brake squeal when
the brakes are first applied or
lightly applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in
the proper sequence to torque
specifications in
Capacities and
Specifications on page 12‑2.
Brake linings should always be
replaced as complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase
in pedal travel. This could be
a sign that brake service might
be required.
Brake Adjustment
Every time the brakes are applied,
with or without the vehicle moving,
the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is
complex. Its many parts have to be
of top quality and work well together
if the vehicle is to have really good
braking. The vehicle was designed
and tested with top-quality brake
parts. When parts of the braking
system are replaced, be sure to get
new, approved replacement parts.
If this is not done, the brakes might
not work properly. For example,
installing disc brake pads that are
wrong for the vehicle, can change
the balance between the front
and rear brakes —for the worse.
The braking performance expected
can change in many other ways if
the wrong replacement brake parts
are installed.

Black plate (26,1)Chevrolet Volt Owner Manual - 2011
10-26 Vehicle Care
Brake Fluid
The brake master cylinder reservoir
is filled with DOT 3 brake fluid as
indicated on the reservoir cap.
SeeEngine Compartment Overview
on page 10‑10 for the location of the
reservoir. There are only two reasons why
the brake fluid level in the reservoir
might go down:
.The brake fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake
hydraulic system can also
cause a low fluid level. Have
the brake hydraulic system fixed,
since a leak means that sooner
or later the brakes will not
work well.
Do not top off the brake fluid.
Adding fluid does not correct a
leak. If fluid is added when the
linings are worn, there will be too
much fluid when new brake linings
are installed. Add or remove brake
fluid, as necessary, only when work
is done on the brake hydraulic
system.
{WARNING
If too much brake fluid is added,
it can spill on the engine
and burn, if the engine is hot
enough. You or others could be
burned, and the vehicle could be
damaged. Add brake fluid only
when work is done on the brake
hydraulic system.
When the brake fluid falls to a low
level, the brake warning light comes
on. See Brake System Warning
Light on page 5‑24.

Black plate (27,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-27
Checking Brake Fluid
Check brake fluid by looking at the
brake fluid reservoir. SeeEngine
Compartment Overview on
page 10‑10.
With the vehicle not running for at
least one minute, the maximum fluid
level (A) is at the top of the reservoir
body. With the vehicle running, the
fluid level should be in the proper
operating range (B) between the
MIN and MAX marks. If it is not,
have the brake hydraulic system
checked to see if there is a leak. After work is done on the brake
hydraulic system, make sure the
level, with the vehicle running, is
in the proper operating range (B)
between the MIN and MAX marks.
What to Add
Use only new DOT 3 brake
fluid from a sealed container.
See
Recommended Fluids and
Lubricants on page 11‑6.
Always clean the brake fluid
reservoir cap and the area
around the cap before removing it.
This helps keep dirt from entering
the reservoir.
{WARNING
With the wrong kind of fluid in
the brake hydraulic system,
the brakes might not work well.
This could cause a crash. Always
use the proper brake fluid. Notice
.Using the wrong fluid
can badly damage brake
hydraulic system parts.
For example, just a few
drops of mineral-based oil,
such as engine oil, in the
brake hydraulic system can
damage brake hydraulic
system parts so badly that
they will have to be replaced.
Do not let someone put in
the wrong kind of fluid.
.If brake fluid is spilled on the
vehicle's painted surfaces,
the paint finish can be
damaged. Be careful not
to spill brake fluid on the
vehicle. If you do, wash
it off immediately.

Black plate (28,1)Chevrolet Volt Owner Manual - 2011
10-28 Vehicle Care
Battery
This vehicle has a high voltage
battery and a standard 12‐volt
battery.
If the vehicle is in a crash, the
sensing system may shut down
the high voltage system. When this
occurs, the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC), will be
displayed. Before the vehicle can
be operated again, it must be
serviced at your dealer.
See“If a Crash Occurs” under
Collision Damage Repair on
page 13‑10 for additional
information. If an airbag has
inflated, see What Will You See
after an Airbag Inflates? on
page 3‑31. Only a trained service technician
with the proper knowledge and
tools should inspect, test, or replace
the high voltage battery. See your
dealer if the high voltage battery
needs service. The dealer has
information on how to recycle
the high voltage battery. There
is also information available at
http://www.recyclemybattery.com.
Keep the vehicle plugged in, even
when fully charged, to keep the high
voltage battery temperature ready
for the next drive. This is important
when outside temperatures are
extremely hot or cold.
A vehicle cover, which can reduce
sun loading on the vehicle and
improve high voltage battery life,
is available from your dealer.
Refer to the replacement number
shown on the original battery label
when a new 12‐volt battery is
needed.{DANGER
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California
to cause cancer and reproductive
harm. Wash hands after handling.
Vehicle Storage
{WARNING
12‐volt batteries have acid that
can burn you and gas that can
explode. You can be badly hurt
if you are not careful. See
Jump
Starting on page 10‑79 for tips on
working around a battery without
getting hurt.

Black plate (29,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-29
Extended Storage
Remove the 12‐volt battery black,
negative (−) cable from the battery
to keep the 12‐volt battery from
running down or use a battery
trickle charger.
In addition, to avoid potential
damage to the high voltage battery,
perform the following recommended
steps:
.Store the high voltage battery
with 1/2 charge or less.
.Always store the vehicle in an
environment between−10°C
(14°F) and 30°C (86°F).
.Vehicle storage at extreme
temperatures can cause damage
to the high voltage battery.
Remember to reconnect the 12‐volt
battery when ready to drive the
vehicle.
Propulsion System Start
Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. 2. Firmly apply both the electric
parking brake and the regular
brake. See Electric Parking
Brake on page 9‑35.
Do not use the accelerator
pedal, and be ready to turn
off the propulsion system
immediately if it starts.
3. Try to start the propulsion system in each gear. The vehicle
should start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.

Black plate (30,1)Chevrolet Volt Owner Manual - 2011
10-30 Vehicle Care
Electrical Drive Unit Shift
Lock Control Function
Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should
be parked on a level surface. 2. Firmly apply the parking brake.
See Electric Parking Brake on
page 9‑35.
Be ready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the vehicle off and the brake not applied, push the
power button to ON/RUN without
starting the vehicle. See Power
Button on page 9‑18. Without
applying the regular brake, try
to move the shift lever out of
P (Park) with normal effort. If the
shift lever moves out of P (Park),
contact your dealer for service.
Park Brake and P (Park)
Mechanism Check
{WARNING
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.

Black plate (31,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-31
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake,
set the electric parking brake.
.To check the electric parking
brake's holding ability: With the
propulsion system active and the
electric drive unit in N (Neutral),
slowly remove foot pressure
from the regular brake pedal.
Do this until the vehicle is
held by the electric parking
brake only.
.To check the P (Park)
mechanism's holding ability:
With the propulsion system
active, shift to P (Park).
Then release the electric
parking brake followed by
the regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Windshield wiper blades should be
inspected for wear and cracking.
See Scheduled Maintenance on
page 11‑2 for more information.
Replacement blades come in
different types and are removed
in different ways. For proper type
and length, see Maintenance
Replacement Parts on page 11‑7.
Notice: Allowing the wiper blade
arm to touch the windshield
when no wiper blade is installed
could damage the windshield.
Any damage that occurs would
not be covered by your warranty.
Do not allow the wiper blade arm
to touch the windshield.
To replace the windshield wiper
blade:
1. Pull the windshield wiper
assembly away from the
windshield.
2. Press the button in the middle ofthe wiper arm connector, and
pull the wiper blade away from
the arm connector.
3. Remove the wiper blade.
4. Reverse Steps 1 through 3 for wiper blade replacement.

Black plate (32,1)Chevrolet Volt Owner Manual - 2011
10-32 Vehicle Care
Headlamp Aiming
The headlamp aiming system has
been preset at the factory.
If the vehicle is damaged in an
accident, the aim of the headlamps
may be affected and adjustment
may be necessary.
It is recommended that a dealer
adjust the headlamps. To re-aim
the headlamps yourself, use the
following procedure.
The vehicle should be properly
prepared as follows:
.The vehicle should be placed so
the headlamps are 7.6 m (25 ft)
from a light‐colored wall.
.The vehicle must have all four
tires on a level surface which is
level all the way to the wall.
.The vehicle should be placed so
it is perpendicular to the wall or
other flat surface.
.The vehicle should not have any
snow, ice, or mud on it.
.The vehicle should be fully
assembled and all other work
stopped while headlamp aiming
is being performed.
.The vehicle should be normally
loaded with a full tank of fuel and
one person or 75 kg (160 lbs)
sitting on the driver seat.
.Tires should be properly inflated.
Headlamp aiming is done with the
vehicle's low-beam headlamps.
The high-beam headlamps will be
correctly aimed if the low-beam
headlamps are aimed properly. To adjust the vertical aim:
1. Open the hood. See
Hood on
page 10‑9 for more information.2. Locate the aim dot on the lens of
the low‐beam headlamp.
3. Measure the distance from the ground to the aim dot on the
low‐beam headlamp. Record
the distance.

Black plate (33,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-33
4. At the wall, measure fromthe ground upward (A) to
the recorded distance from
Step 3 and mark it.
5. Draw or tape a horizontal line (B) on the wall the width of the
vehicle at the height of the
mark in Step 4.
Notice: Do not cover a headlamp
to improve beam cut-off when
aiming. Covering a headlamp may
cause excessive heat build-up
which may cause damage to
the headlamp. 6. Turn on the low-beam
headlamps and place a
piece of cardboard or something
equivalent in front of the
headlamp not being adjusted.
This allows only the beam of
light from the headlamp being
adjusted to be seen on the flat
surface.
7. Locate the vertical headlamp
aiming screws, which are under
the hood near each headlamp
assembly. 8. Turn the vertical aiming screw
until the headlamp beam
is aimed to the horizontal
tape line. Turn it clockwise or
counterclockwise to raise or
lower the angle of the beam.
9. Make sure that the light from theheadlamp is positioned at the
bottom edge of the horizontal
tape line. The lamp on the
left (A) shows the correct
headlamp aim. The lamp
on the right (B) shows the
incorrect headlamp aim.
10. Repeat Steps 7 through 9 for the opposite headlamp.

Black plate (34,1)Chevrolet Volt Owner Manual - 2011
10-34 Vehicle Care
Bulb Replacement
For the proper type of replacement
bulbs, seeReplacement Bulbs on
page 10‑37.
For any bulb‐changing procedure
not listed in this section, contact
your dealer.
Halogen Bulbs
{WARNING
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the instructions
on the bulb package.
Headlamps
Driver Side Headlamps
To replace the high/low‐beam
headlamp:
1. Open the hood. See Hood on
page 10‑9.
2. Remove the cover from the back
of the headlamp assembly by
turning it counterclockwise. 3. Remove the bulb socket from
the headlamp assembly by
turning it counterclockwise.
4. Remove the bulb from the socket.
5. Install the new bulb in the socket.
6. Install the bulb socket by turning it clockwise.
7. Install the cover in the back of the headlamp assembly by
turning it clockwise.