check engine light DAEWOO MATIZ 2003 Service Owner's Guide
Page 237 of 1184
ENGINE CONTROLS 1F–139
DAEWOO M-150 BL2
DIAGNOSTIC TROUBLE CODE (DTC) – P0300 MULTIPLE CYLINDER MISFIRE
System Description
The Engine Control Module (ECM) monitors the crank-
shaft and camshaft positions to detect if the engine is
misfiring. The ECM looks for a quick drop in crankshaft
speed. This test is executed in blocks of 100 engine rev-
olution tests. It may take between one to several tests to
store a Diagnostic Trouble Code (DTC) and illuminate
the Malfunction Indicator Lamp (MIL). Under light misfire
conditions, it may also take more than one trip to set a
DTC. Severe misfire will flash the MIL, indicating that
catalyst damage is possible.
Conditions for Setting the DTC
Emission threshold is 3.0% for automatic transaxle
and 3.0% for manual transaxle.
20 engine cycles have occurred since cranking has
started.
A/C compressor clutch has not just engaged or disen-
gaged.
Engine load and engine speed are in a detectable re-
gion and are at or above zero torque.
Camshaft Position (CMP) sensor is in synchroniza-
tion.
Electric Exhaust Gas Recirculation (EEGR) flow
diagnostic is not in progress.
Fuel level is greater than or equal to 20% of rated
tank capacity.
Decel Fuel Cutoff (DFCO) not active.
Fuel is not shutoff from high engine speed of 6500
rpm for manual transaxle vehicle or 6500 rpm in drive
and 6250 rpm in park for automatic transaxle ve-
hicles.
Fuel is not shutoff at 255 km/h (158 mph).
An automatic transmission is not shifting.
Throttle position change is less than 3% per 125 ms.
Vehicle has not encountered an abusive engine
speed of 7000 rpm.
Crankshaft speed patters are normal.Throttle position is less than 4% when vehicle speed
is greater than 10 km/h (6 mph).
Engine speed is between 600 and 4500 rpm.
Vehicle voltage is between 11 and 16 volts.
Engine Coolant Temperature (ECT) is between –7°C
(20°F) and 120°C (248°F).
The engine speed is less than or equal to 1800 rpm or
the crank angle sensing error has not been learned.
There is the correct ratio between Crankshaft Posi-
tion (CKP) sensor pulses and CMP sensor pulses.
DTCs P0106, P0107, P0108, P0117, P0118, P0122,
P0123, P0320, P0337, P0341, P0342 and P0502 are
not set.
Action Taken when the DTC Sets
Emission related.
“Armed” after two trip with a fail.
“Disarmed” after one trip with a pass.
MIL on if failure is detected in three consecutive trips.
Stores a History DTC on the third consecutive with a
fail (The DTC will be armed after the second fail).
Stores a Freeze Frame on the third consecutive trip
with a fail (if empty).
Conditions for Clearing the MIL/DTC
The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm up
cycles without a fault.
DTC(s) can be cleared by using the scan tool.
Disconnecting the ECM battery feed for 10 seconds.
Diagnostic Aids
An intermittent can also be the result of a defective re-
luctor wheel. Remove the CKP sensor and inspect the
reluctor wheel through the sensor mount hole. Check for
porosity and the condition of wheel. If the DTC is inter-
mittent refer to “Symptoms Diagnosis” in this section.
DTC P0300 – Multiple Cylinder Misfire
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Was the check performed?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0201, P0202, P0203, P0204 set?
–Go to
Applicable DTC
table
Go to Step 3
Page 238 of 1184
1F–140 ENGINE CONTROLS
DAEWOO M-150 BL2
DTC P0300 – Multiple Cylinder Misfire (Cont’d)
StepActionValue(s)YesNo
3
Perform a visual/physical inspection.
Make any repairs that are necessary.
Is the repair complete?–
Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–
Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
6
1. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC as
noted.
Are any Misfire Current counters incrementing?
–
Go to Step 5
Go to
“Diagnostic
Aids”
7
1. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine
running.
Is the fuel pressure within the specified value?
284–325 kPa
(41–47 psi)Go to Step 8
Go to
“Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9
Check for a basic engine problem and repair as
necessary.
Is the repair complete?
–
Go to Step 27
–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–
11
1. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #1 spark plug
cable.
4. Crank the engine and check for spark.
5. Repeat the above procedure on cylinders #2, #3.
Is a spark observed on all four spark plug cables?
–
Go to Step 12Go to Step 20
12
Replace any malfunctioning spark plugs if
necessary.
Is the repair complete?
–
Go to Step 27Go to Step 13
13
1. Turn the engine OFF.
2. Disconnect the fuel injector connectors from the
injectors.
3. Install an injector test light on the injector harness
connector for the cylinders that had misfired.
4. Crank the engine and note the test light.
Does the injector test light blink?
–
Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
15
1. Disconnect the injector test light.
2. With a test light connected to ground, probe the
ignition feed terminal 1 of the injector harness
connector for each cylinder that had misfire.
3. Crank the engine.
Does the test light illuminate?
–
Go to Step 17Go to Step 19
Page 281 of 1184
ENGINE CONTROLS 1F–183
DAEWOO M-150 BL2
DTC P0400 – Electric Exhaust Gas Recirculation Out of Limit
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON.
2. Disconnect the EEGR valve electrical connector.
3. With a test light connected to B+, probe the
ground circuit to the EEGR valve.
Does the test light illuminate?
–
Go to Step 4Go to Step 5
4
1. Connect the test light to ground.
2. Probe the EEGR control circuit at terminal 1 to
the EEGR valve.
3. Command the EEGR valve to the specified
values using a scan tool.
After the command is raised, does the test light glow
brighter, flash or maintain a steady glow?
25%, 50%,
75%, 100%
Go to Step 6Go to Step 7
5
Repair the open or poor connection in the EEGR
ground circuit.
Is the repair complete?
–
Go to Step 19
–
6
With a test light still connected to ground, probe the
signal circuit at terminal 1.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
7
With a test light still connected to ground, again
probe the signal circuit without commanding the
EEGR valve with the scan tool.
Does the test light illuminate?
–
Go to Step 10Go to Step 11
8
Check the signal circuit for a short to voltage and
repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
9
With a digital voltmeter (DVM) connected to ground,
probe the 5V reference circuit at terminal 3.
Is the voltage measured near the specified value?
5VGo to Step 13Go to Step 14
10
Check the control circuit for a short to battery
voltage and repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
11
Connect the test light to B+ and again probe the
control circuit at terminal 4.
Does the test light illuminate?
–
Go to Step 15Go to Step 16
12Replace the engine control module (ECM).
Is the replacement complete?–Go to Step 19–
13
Check the EEGR ground circuit for a poor
connection or proper terminal tension at the ECM
and repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 17
Page 287 of 1184
ENGINE CONTROLS 1F–189
DAEWOO M-150 BL2
repairs, the valve warms and the problem disappears.
By watching the Actual EEGR and desired EEGR posi-
tions on a cold vehicle with a scan tool, the fault can beeasily verified. Check the Freeze Frame data to deter-
mine if the DTC set when the vehicle was cold by view-
ing the Engine Coolant Temperature (ECT).
DTC P1403 – Electric Exhaust Gas Recirculation Valve Failure
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON.
2. Disconnect the EEGR valve electrical connector.
3. With a test light connected to B+, probe the
ground circuit to the EEGR valve.
Does the test light illuminate?
–
Go to Step 4Go to Step 5
4
1. Connect the test light to ground.
2. Probe the EEGR control circuit at terminal 1 to
the EEGR valve.
3. Command the EEGR valve to the specified
values using a scan tool.
After the command is raised, does the test light glow
brighter, flash or maintain a steady glow?
25%, 50%,
75%, 100%
Go to Step 6Go to Step 7
5
Repair the open or poor connection in the EEGR
ground circuit.
Is the repair complete?
–
Go to Step 19
–
6
With a test light still connected to ground, probe the
signal circuit at terminal 1.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
7
With a test light still connected to ground, again
probe the signal circuit without commanding the
EEGR valve with the scan tool.
Does the test light illuminate?
–
Go to Step 10Go to Step 11
8
Check the signal circuit for a short to voltage and
repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
9
With a digital voltmeter (DVM) connected to ground,
probe the 5V reference circuit at terminal 3.
Is the voltage measured near the specified value?
5VGo to Step 13Go to Step 14
10
Check the control circuit for a short to battery
voltage and repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
11
Connect the test light to B+ and again probe the
control circuit at terminal 4.
Does the test light illuminate?
–
Go to Step 15Go to Step 16
12Replace the engine control module (ECM).
Is the replacement complete?–Go to Step 19–
Page 291 of 1184
ENGINE CONTROLS 1F–193
DAEWOO M-150 BL2
DTC P0404 – Electric Exhaust Gas Recirculation Opened
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON.
2. Disconnect the EEGR valve electrical connector.
3. With a test light connected to B+, probe the
ground circuit to the EEGR valve.
Does the test light illuminate?
–
Go to Step 4Go to Step 5
4
1. Connect the test light to ground.
2. Probe the EEGR control circuit at terminal 1 to
the EEGR valve.
3. Command the EEGR valve to the specified
values using a scan tool.
After the command is raised, does the test light glow
brighter, flash or maintain a steady glow?
25%, 50%,
75%, 100%
Go to Step 6Go to Step 7
5
Repair the open or poor connection in the EEGR
ground circuit.
Is the repair complete?
–
Go to Step 19
–
6
With a test light still connected to ground, probe the
signal circuit at terminal 1.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
7
With a test light still connected to ground, again
probe the signal circuit without commanding the
EEGR valve with the scan tool.
Does the test light illuminate?
–
Go to Step 10Go to Step 11
8
Check the signal circuit for a short to voltage and
repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
9
With a digital voltmeter (DVM) connected to ground,
probe the 5V reference circuit at terminal 3.
Is the voltage measured near the specified value?
5VGo to Step 13Go to Step 14
10
Check the control circuit for a short to battery
voltage and repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 12
11
Connect the test light to B+ and again probe the
control circuit at terminal 4.
Does the test light illuminate?
–
Go to Step 15Go to Step 16
12Replace the engine control module (ECM).
Is the replacement complete?–Go to Step 19–
13
Check the EEGR ground circuit for a poor
connection or proper terminal tension at the ECM
and repair as necessary.
Is a repair necessary?
–
Go to Step 19Go to Step 17
Page 295 of 1184
ENGINE CONTROLS 1F–197
DAEWOO M-150 BL2
DTC P1404 – Electric Exhaust Gas Recirculation Opend
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON with the engine
OFF.
2. Disconnect the EEGR valve electrical connector.
3. With a digital voltmeter (DVM) connected to
ground, probe the 5volt reference circuit at
terminal 2 to the EEGR valve.
Does the DVM read near the specified value?
5VGo to Step 4Go to Step 5
4
Jumper the 5 volt reference circuit to the signal
circuit at terminals 2 and 3.
Does the actual EEGR position display the specified
value ?
100%Go to Step 6Go to Step 7
5
1. Connect the test light to B+.
2. Probe the 5 volt reference circuit to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 6Go to Step 7
6
Check the 5 volt reference and signal circuit for a
poor connection or proper terminal tension and
repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 7
7
1. Connect the test light to B+.
2. Probe the signal circuit at terminal 1 to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
8
Check for a high voltage in the EEGR valve 5 volt
reference circuit and repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 9
9Replace the EEGR valve.
Is a replacement complete?–Go to Step 12–
10
Check for a high voltage in the EEGR valve signal
circuit and repair as necessary
Is a repair necessary?
–
Go to Step 12Go to Step 11
11Replace the engine control module(ECM).
Is a replacement complete?–Go to Step 12–
12
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 13Go to Step 2
Page 299 of 1184
ENGINE CONTROLS 1F–201
DAEWOO M-150 BL2
DTC P0405 – EEGR Pintle Position Sensor Low Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON with the engine
OFF.
2. Disconnect the EEGR valve electrical connector.
3. With a digital voltmeter (DVM) connected to
ground, probe the 5volt reference circuit at
terminal 3 to the EEGR valve.
Does the DVM read near the specified value?
–0.01VGo to Step 4Go to Step 5
4
Jumper the 5 volt reference circuit to the signal
circuit at terminals 2 and 3.
Does the actual EEGR position display the specified
value ?
100%Go to Step 6Go to Step 7
5
1. Connect the test light to B+.
2. Probe the 5 volt reference circuit to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 6Go to Step 7
6
Check the 5 volt reference and signal circuit for a
poor connection or proper terminal tension and
repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 7
7
1. Connect the test light to B+.
2. Probe the signal circuit at terminal 2 to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
8
Check for a low voltage in the EEGR valve 5 volt
reference circuit and repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 9
9Replace the EEGR valve
Is a replacement complete?–Go to Step 12–
10
Check for a low voltage in the EEGR valve signal
circuit and repair as necessary
Is a repair necessary?
–
Go to Step 12Go to Step 11
11Replace the engine control module(ECM).
Is a replacement complete?–Go to Step 12–
12
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 13Go to Step 2
Page 303 of 1184
ENGINE CONTROLS 1F–205
DAEWOO M-150 BL2
DTC P0406 – EEGR Pintle Position Sensor High Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to with the engine OFF.
2. Install the scan tool.
3. Command the electric exhaust gas recirculation
(EEGR) valve to the specified values.
Does the Actual EEGR Position follow the desired
EEGR position?
25%, 50%,
75%, 100%
Go to Step 19Go to Step 3
3
1. Turn the ignition switch to ON with the engine
OFF.
2. Disconnect the EEGR valve electrical connector.
3. With a digital voltmeter (DVM) connected to
ground, probe the 5volt reference circuit at
terminal 3 to the EEGR valve.
Does the DVM read near the specified value?
More than 5VGo to Step 4Go to Step 5
4
Jumper the 5 volt reference circuit to the signal
circuit at terminals 2 and 3.
Does the actual EEGR position display the specified
value ?
100%Go to Step 6Go to Step 7
5
1. Connect the test light to B+.
2. Probe the 5 volt reference circuit to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 6Go to Step 7
6
Check the 5 volt reference and signal circuit for a
poor connection or proper terminal tension and
repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 7
7
1. Connect the test light to B+.
2. Probe the signal circuit at terminal 2 to the EEGR
valve.
Does the test light illuminate?
–
Go to Step 8Go to Step 9
8
Check for a high voltage in the EEGR valve 5 volt
reference circuit and repair as necessary.
Is a repair necessary?
–
Go to Step 12Go to Step 9
9Replace the EEGR valve
Is a replacement complete?–Go to Step 12–
10
Check for a high voltage in the EEGR valve signal
circuit and repair as necessary
Is a repair necessary?
–
Go to Step 12Go to Step 11
11Replace the engine control module(ECM).
Is a replacement complete?–Go to Step 12–
12
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 13Go to Step 2
Page 310 of 1184
1F–212 ENGINE CONTROLS
DAEWOO M-150 BL2
DTC P0444 – EVAP Purge Control Circuit No Signal
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Disconnect the evaporative emission (EVAP)
canister purge valve connector.
2. Connect a test light between the EVAP canister
purge valve connector terminal 2 and battery
positive.
Is the test light ON?
–
Go to Step 3Go to Step 5
3
1. Disconnect the ECM connector.
2. Connect a test light between the ECM connector
terminal 66 and ground.
Is the test light ON?
–
Go to Step 4Go to Step 6
4
1. Repair the line break in the wire between the
EVAP canister purge valve connector 1 and the
ECM connector terminal 66.
2. Clear any Diagnostic Trouble Codes (DTCs) from
the ECM.
3. Perform the diagnostic system check.
Is the repair complete?
–
System OK
–
5
1. Repair the line break in the wire between the
EVAP canister purge valve connector 2 and the
main relay connector terminal 87.
2. Clear any Diagnostic Trouble Codes (DTCs) from
the ECM.
3. Perform the diagnostic system check.
Is the repair complete?
–
System OK
–
6
1. Replace the ECM.
2. Perform the diagnostic system check.
Is the repair complete?
–
Go to Step 7
–
7
1. Using the scan tool, clear the Diagnostic Trouble
Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?
–
Go to Step 7Go to Step 2
8
Check if any additional DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
–
Go to
Applicable DTC
table
System OK
Page 313 of 1184
ENGINE CONTROLS 1F–215
DAEWOO M-150 BL2
The EVAP system in unable to achieve or maintain
vacuum during the diagnostic test. The amount of
decay will vary within the fuel level.
Action Taken When the DTC Sets
The Malfunction Indicator Lamp (MIL) will illuminate.
The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.
A history DTC is stored.
Coolant fan turns ON.
Conditions for Clearing the MIL/DTC
The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm-up
cycles without a fault.
DTC(s) can be cleared by using the scan tool.
Diagnostic Aids
Although this DTC is considered a type. A diagnostic, it
acts like a type B diagnostic under certain conditions.
Whenever this diagnostic reports the system has
passed, or if the battery is disconnected, the diagnostic
must fail twice before setting a DTC. The initial failure is
not reported to the diagnostic executive or displayed ona scan tool. A passing system always reports to the
diagnostic executive immediately.
Check for the following conditions :
Missing or damaged fuel cap.
Missing or damaged O-rings at fuel vapor and EVAP
purge line canister fittings.
Cracked or punctured EVAP canister.
Damaged source vacuum line, EVAP purge line, EVAP
vent hose or fuel tank vapor line.
Poor connection at the ECM. Inspect the harness con-
nectors for the following conditions.
Backed-out terminals.
Improper mating.
Broken locks.
Improperly formed.
Damaged terminals.
Poor terminal-to-wire connection.
Damaged harness. Inspect the wiring harness to the
EVAP vent solenoid, EVAP canister purge valve, and
the fuel tank pressure sensor for an intermittent open
or short circuit.
Kinked, pinched or plugged vacuum source, EVAP
purge, or fuel tank vapor line. Verify that the lines are
not restricted.
DTC P0445 – EVAP Purge Control Circuit Fault
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Disconnect the evaporative emission (EVAP)
canister purge valve connector.
2. Measure the resistance of the EVAP canister
purge valve connector.
Does the resistance measure near within the value
specified?
30ΩGo to Step 3Go to Step 9
3
Connect a test light between EVAP canister purge
valve connector terminal 2 and ground.
Is the test light ON?
–
Go to Step 4Go to Step 6
4
1. Disconnect the ECM connector.
2. Connect a test light between the ECM connector
terminal 66 and ground.
Is the test light ON?
–
Go to Step 5Go to Step 7