check engine DATSUN 210 1979 Workshop Manual

its

spring
force
to
close

within
30

seconds

replace
vacuum
motor

as
an

assembly
since
this

may
be
resulted

from
air
leak

at
vacuum
motor
dia

phragm

TEMPERATURE
SENSOR

If
tests
indicate
that
A
T
C

system

is

malfunctioning
and
motor
is
func

tioning
properly
check
temperature

sensor
for

proper
operation

Confirm
that

engine
is

cold
before

starting
tests

Start

engine
and

keep
idling

Immediately
after

starting
engine

disconnect
vacuum
motor
inlet

vacu

um
hose

and
make

suce
that
intake

vacuum
is

present
at

end
of
vacuum

DESCRIPTION

The
idle

compensator
is

basically
a

thermostatic
valve
which

functions
to

introduce
the
air

directly
from
the
air

cleaner
to
the
intake
manifold
to

compensate
for
abnormal
enrichmerit

of
mixture

in

high
idle

temperature

The
bi
metal
attached
to
the
idle

compensator
detects

the

temperature

of

intake
air

and

opens
or

closes
the

valve
Two

idle

compensators
having

different

temperature
characteristics

are
installed

one

opens
at
an
intake
air

temperature
of
60
to
700C

140
to

IS80F
and
the
other

at
70

to
800C

158
to

1760
F

EF222
1

Orifice

2

Bi
metal

3
Rubber
valve

Fig
EF
ll

Idle

Compensator
Engine
Fuel

hose

If
vacuum
is
weak
or
is
not

present

at
all
check
vacuum
hoses
for

leakage

Replace
temperature
sensor
if
vacuum

hoses
are
in

good
order

EF978

Fig
EF

l0
Checking
for
Pressure

of

Intake
Vacuum

IDLE

COMPENSATOR

INSPECTION

I
Check
that
valve

is
in
closed

position
when

bi
metal

temperature
is

lower
than

operating

temperature
To

check
breathe
air
into

tube
or

suck

air
If
excessive
air

leakage
is
found
at

the
valve

replace
idle

compensator
as

an

assembly
Note
that
two
idle

com

pensators
are
mounted
to
air

cleaner

and
that
it
is
ne

essary
to

plug
the

valve

of
one
of
these
idle

compensa

tors
so
as
to

prevent
air
leak
while

checking
the

other
one

I

t
I

I
Orifice

2
Rubber
valve

EF225

Fig
EF

12
Checking
Idle

Compensator

Note
When

checking
idle

compensa

tor
on
car
disconnect
hose

leading

EF

5
2

Reconnect
vacuum
hose
to

vacu

um

motor
and
warm

up
engine

3

Check
that
air

control
valve

grad

ually
opens
to
cold
air
inlet

side
as

engine
warms

up
When

environmental

temperature
around

temperature
sen

sor
is
low

spend
more
time

for

engine

warming
up

operation
to

facilitate

smooth

operation
of

air
control
valve

If
air
control
valve

does
not

open

check
air
control

valve

linkage
for

binding
Replace
temperature
sensor
if

air

control
valve

linkage
is

functioning

properly

to
idle

compensator
and
connect

other
hose
then

carry
out
check
as

described
above

2
Warm

up
engine
completely

3

Open
engine
hood
and
remove
air

cleaner
cover

4

Direct
warm
air
to
idle

compensa

tor
with
a

heat

gun

And

measure

operating
temperature

of
idle

compensator

EF043A

Fig
EF
13

Checking
Idle
Compemator

for
Op
ration

Note
Locate
stick

temperature
gauge

as
close
to
sensor
as

possible
so
that

warm
air

from

dryer
is

directed
to

these

parts
evenly

5

The

pressure

gauge
indicates

static
fuel

pressure
in
the
line

The

gauge
reading
should
be
within
the

specified
value

Fuel

pump
pressure

0
21
to
0
27

kg
em2

3
0
to
3
8

pli
I

Note
If
the

fuel
in
the
carburetor

float
chamber
has

run
out
and

engine
has

stopped
remove

clip
and

pour
fuel
into

carburetor
Fasten

clip
securely
and

repeat
static

pres

sure
test

If

pressure
is
not
within
the

specifi

ed
limit
remove

pump
as
an

assembly

CAPACITY
TEST

The

capacity
test
is

conducted

only

when
static

pressure
is
within
the

specification
To

conduct
this

test

proceed
as
follows

1
Disconnect

pressure
gauge
from

T
connector
and
in
its
vacant

place

install

a
suitable

container

as
a
fuel

sump

2

Start

engine
and
run
at

1
000

pm

3

Pump
should
deliver
the

specified

amouni

of
fuel

If

little
or
no
fuel
flows
from

open

end
of

pipe
it
is

an
indication

that

fuel
line

is

clogged
or

pump
is

mal

functioning

Fuel

pump
capacity

450

cc
27
46

eu
inl
min

at
1
000

rpm

REMOVAL
AND

INSTALLATION

Note
When

disconnecting
fuel

lines

use
a

container
to
receive

fuel

remaining
in
fuel
hoses

I
Disconnect

inlet
and

outlet
fuel

hoses
from
fuel

pump

2
Remove

fuel

pump

3
To

install
reverse
the
order
of

removal
Engine
Fuel

DISASSEMBLY

@@

@@

@

@@

1

Remove
screws
and
detach

upper

and
lower
bodies

2

Remove
screws
and
take
off

cap

and

cap
gasket
from

upper
body

3

Remove
inlet

and
outlet

connee

tors

4
Remove
valve
retainer
screws
and

take

off
valve

retainer

S
To

remove
diaphragm

press

down
its
center

against
spring
force

With

diaphragm
pressed
down
ilt

it

until
end
of

pull
rod
touches
inner

wall
of

body
Then
release

diaphragm

to
unhook

push
rod

Note
Be

careful
not
to

damage
dia

phragm
or
oil

seal

INSPECTION

Check
all

components
for
cracks

EF
7
I

Packing

2
Valve
a5scm

bly

3
Retainer

4
Screw

5

Diaphragm
assembly

6

Diaphragm
spring

7
Retainer

8

Diaphragm
assembly

9

Complete
body
lower

10
Screw

11
Washer

spring

12
Fuel

pump
cap

13

Cap
gasket

14
Connector
inlet

15
Connector
outlet

16
Rocker

arm

spring

17
Nut

18

Washer

spring

19
Washer

pJain

20
Gasket

21

Spacer

22
Rocker

pin

23

Spacer

24
Rocker

arm

EC134

Fig
EF
16

Fuel

Pump

wear
or

any
abnormalities
and

replace

with
new

parts
if

necessary

ASSEMBLY

I
To
assemble

reverse
the
order
of

disassembly
Closely
observe
the

following
instructions

Use
new

gaskets

Lubricate
rocker
arm

rocker
arm

link

and
rocker
arm

pin
before

installation

2
After

assembly
test
the
function

as
follows

a

Position
fuel

pump
assembly
about

I

meter
3
3
ft

above
fuel

level
of

fuel
strainer
and

connect
a

pipe

from
strainer
to

fuel

pump

b

Operate
rocker
arm

by
hand
If
fuel

is

drawn

up
soon
after
rocker

arm
is

released
fuel

pump
is

functioning

properly

DASH
POT
SYSTEM

These

carburetors
are

equipped

with
a
dash

pot
interlocked
with
the

primary
thrott
Ie
valve

through
a

link

mechanism

The
dash

pot
prevents
the

throttle

valve

from

closing
abruptly
thereby

reducing
He
emissions

during
deceleia

tion
or

gear
shifting

In
automatic

transmissi9fi
models

it

also

prevents
engine
stall

resulting

from

quick
application
of
the
brake
or

from

quick
release
of
the

accelerator

pedal
after
it
s
been
tread

upon

slightly

INSPECTION

AND

ADJUSTMENT

CARBURETOR
IDLE
R
P
M

AND
MIXTURE
RATIO

CO
idle
adjustment
with

CO
meter

Refer
to
Carburetor
Idle

rpm
and

Mixture
Ratio
Section
ET
for
check

ing
and
a

justment

CO
idle

adjustment
without

CO
meter

Non
California
models

Refer
to

Carburetor
Idle

rpm
and

Mixture
Ratio
Section

ETl
fot
check

ing
and

adjustment

Idle

limiter

cap

Refer
to
Idle

Limiter

Cap

SeCtio

ET
for

checking
and

adjustment

FUEL

LEVEL

I

With

engine
idling

visually
check

fuel
level

through
sight
window
of

float
chamber

Fuel
level
is
correct

if
it

is
at
the

indicator

point

Note

Fuel
level
indicator

point
is

located
IS
mm
0
59
in
below

top

of
carburetor

body
H

as
shown
in

Figure
below
Engine
Fuel

EF088A

Fig
EF
33

Checking
Fuel
Level

To

adjust
fuel
level

proceed
as

follows

2

Remove
choke

chamber

3

Turn
down

choke
chamber

to

allow

float
to

come
into
contact
with

needle

valve
and

measure
H

shown

below

When
H

is

approximately
15
mm

0
59
in

top
float

position
is
correct

The

top
float

position
can
be
ad

justed
by
bending
float
seat

Upon

completion
of
the

adjust

ment

check
fuel

level
with

attached

level

gauge

nhH

J

1
Float

2
Float

stopper
3
Float

seat

4
Needle
valve

Fig
EF
34

Adjusting
Floot
Level

EF

14
4

Adjust
bottom
float

position
so

that
clearance

hl
between

float

seat

and
needle

valve
stem
is
1
3
to
I
7
mm

0
051
to
0
067
in
when

float
is

fully

raised
Bend
float

stopper
as

required

5

Install
choke
chamber

6
After

adjustments
in

steps
3
and

4
above
have
been

made
make

sure

that
when
fuel
is
delivered
to
the

float

chamber
the

fuel
level

is
maintained

within
the

specified
value

H

FAST

IDLE

I
Remove
carburetor

assembly

from

engine

2
Remove

bi
metal
cover

3

Place
fast
idle
arm
on
second

step

of
first
idle
cam
Then

adjust
fast
idle

adjusting
screw
as
shown
at
A
in

illustration

The
clearance
A

should
be

specified
value
in
the

following
table

4

To
check
fast
idle
cam

setting
by

engine
speed
proceed
as
follows

Warm

up
engine
sufficiently
Set

fast
idle

cam
at
2nd

step
and
read

engine

speed

Fast
idle
cam
is

properly
set
if

engine
speed
is
within

above

specifica

Hons

VACUUM
BREAK

I
Close
choke

valve
completely

2
Hold
choke
valve

by
stretching

rubber
band
between
choke
shaft
lever

and

stationary

part
of

carburetor

3
Push
vacuum
break

stem
with

plie
and

puD
fully
straight

4
Under

this
condition

adjust
gap

shown
at
8
in

illustration
between

choke

valve
and
carburetor

body

Clearance
Bu

All
model

except
FU
model

1
80
to
1
98
mm

0
0709
to

0
0780
in

FU

model

1

98
to
2
16
mm

0
0780
to
0
0850

in
Engine
Fuel

Clearance
A

mm
in
Engine
speed

rpm

Manual
transmission
0
73

to
0
87

0
0287
to

0
0343

1

00
to
1
14

0
0394
to

0
0449
2

400
to
3
200
1
900
to
2

700

Automatic

transmission

Fast

idle
earn

steps

g
g
2
5
t

to
J

A
ti

Ogc
j
jdle
adjusting
screw

o

0

II
r

Throttle

chamber

EF098A

Fiil
EF
35

Adjusting
Fast
Idle

@
B

@

cv

Push

I

4

Choke
valve

5

Vacuum
break
stem

EF885
1
Rubber
band

2

Vacuum
break

stem

3
Vacuum
break
rod

E
F099A

Fig
EF
36

Adjwtirig
Vacuum
Break

EF
15

CHOKEUNLOADER

I
Close
choke
valve

completely

2

Hold
choke

valve

by
stretching
a

rubber

band
between
choke
shaft
lever

and

stationary
part
of

carllUretor

3
Pull

throttle
lever
until
it

com

pletely
opens

4
Under
this
condition

adjust
clear

ance
e
See
illustration
between

choke
valve
and
carburetor

body
by

bending
unloader

tongue
See

Fig

EF
37

Clearance
C

All

modelS
ex

pt
F
U
model

2
36

mm
0
0929

in

FU
model

2
17

mm
0
0854
in

Note
Make

sure
that
throttle
valve

opensfuDy
when
carburetor
is

mounted

on
car

If
throttle
valve
fails
to

open
fully

unloader
becomes

inoperative
re

suiting
in

poor
acceleration
after

engine
is
started

AUTOMATIC

CHOKE

HEATE
IRCUIT

Checking
heater

circuit
with

function

connector

CAUTION

00

not
attach

test
leads
of
8
circuit

tester
to
those
other
than

designated

I

With

engine
not

running
check

for

continuity
between
A
and

B

If

continuity
exists
heater
is

fune

tioning
properly

If

continuity
does
not
exist

check

for
discon
nected

connector
or

open

P
T
C

heater
circuit

2

With

engine
running
at

idle
check

for

presence
of

voltage
across
A

and
B

If
voltmeter

reading
is
12
volts

heater
circuit
is

functioning
proper

ly

If
voltmeter

reading
is
zero

check

for
disconnected
connector

open

circuit
or

faulty
automatic

choke

relay

3

Replace
faulty

parts
Engine
Fuel

c

i

CD

1
Rubber
band

2
Unloa
er

tongue

3
Choke
vaJve

f
rC
EC150

Fig
EF

37

Adjusting
Choke
Unloader

SJ

v

1

Ignition
switch

2
Automatic
choke

relay

Engine
stop
ON

Engine
start
OFF
3
Automatic
choke
heater

4
Function
test
connector

5
L
terminal
of
alternator

EF

16
Fig
EF

38
EF433A

Checking
Automatic
Choke
Heater
Circuit

with
Function
Teat
Connector

AUTOMATIC
CHOKE

MECHANISM

I
Before

starting
engine
fully
de

press
accelerator

pedal
to
ensure
that

choke

valve
closes

properly

2
Push

choke
valve
wi
th
a

finger

and

check
for

binding

3

Check
to
be

sure
that
bi

metal

cover
index
mark
is
set
at
the
center
of

choke

housing
index
mark

as
shown

below
I

Note
Do

not
set
b

metal
cover
index

mark

at

any
position
except
the

center
of
choke

housing
index

mark

CD
@

Thermosta

t
covel

Bi
metal
chamber

2
Thermostat

housing

3

Groove
E
T034

Fig
EF
39
Bi
metal

Setting

4

Check
automatic
choke
heater

source

wiring
for

proper
connection

then

start

engine

S
After

warming
up
the

engine
see

that
choke
valve
is

fully
open

6
If
automatic

choke
heater
source

wiring
is
normal
and
choke
valve
does

not

operate
after

warm

up
replace

bi

metal
cover

AUTOMATIC
CHOKE
RELAY

The
automatic
choke

relay
is

local

ed
in
the

relay
box

I
Remove
automatic
choke

relay

by

removing
two

securing
screws
Engine
Fuel

II

EF422A

Fig
EF
40
Location

of
Automatic

Choke

Relay

2
Check
the

continuity
of
the

relay

as
follows

In
normal

condition

continuity
be

tween

CV
and

@
should
exist

Then

apply
l2V

battery
voltage

across

CID
and

@
Under
this
condi

tion
contin

ity
between

CV
and

@

should

disappear

If

not
the

relay
is

faulty
replace
it

W
hWO

CID
CD

CV
o
0

@

Q
I

o
r
@

CID

@

EF989

Fig
EF

41
Checking
Automatic

Choke

Relay

AUTOMATIC
CHOKE

HEATER

I

Measure
resistance

of
choke

heater

Specified
resistance
is

3
7

to
8
9

ohms

EF
17
EF855

Fig
EF
42

Checking
Automatic

Choke
Heater

2
If

measured

value
is
not
within

the

specification
replace
bi
metal

cover

INTERLOCK
OPENING
OF

PRIMARY
AND
SECONDARY

THROTTLE
VALVES

1

Open
primary
side
throttle
valve

480
from

fully
closed

position
and

measure
clearance
G
1
between

throttle
valve
and

throttle
chamber

inside
wall
as
shown

in

Fig
EF
43

Clearance
6G1

5
83
mm
0
230
in

@

J
3

480

r
mit
GI

6

1

Connecting
rod

2

Secondary

connecting

lever

3
Throttle
lever

4

Secondary
throttle

valve

5

Primary
throttle
valve

6
Throttle
chamber

Fig
EF
43

Adjusting
Interlock

Opening
Primary
and

lecondary
throttle

values

2

Without

disturbing
above

setting

bend

connecting
rod

as
necessary
so

that
secondary
throttle
valve
is
about

to

open
E

F089A

Engine
Fuel

Upon
completion
of

adjustment

make
sure
that

link

system
opera
tes

smoothly
It
is

necessary
to
remove
Carburetor

from

engine
in

adjusting
this
accelera

tor

pump
stroke
limiter

1

Remove
carburetor

from

engine

2

Insert
a
l
l

to
I
S
mm
0

043
to

0
059

in
feeler

gauge
a

piece
of

round

stock
of

proper
thickness
is

best

betwee
l
primary
ca

buretor

throat
and
throtile
valve
ACCELERATOR
PUMP

STROKE

LIMITER

In

rmal
service

operation
this

limiter
should

not
be
removed
or

bent

In
J

0

ID

@

l

1IJl

J
J
00

I
f

oj

G
1
3
IO
2

mm
0
051
IO
004
in

Fig
EF
44
AdjlUting
Acce
rator

Pump
Stroke
Limiter
1
Primary
carburetor
throat

2
Throttle
valve

3
Lever

4

Limiter
5
Piston

6

Pin

7
Feeler

gauge

E
F048A

3

With
throttle
valve
held

open

properly
by
feeler

gauge
check

that

lever

barely
contacts

pin
If
lever
and

pin
are
not
in

contact

bend
limiter
until

proper
contact
is

made

OZ
00
A

fID

1

S

@

4
1

Full

travel
of

lever

f

EF049A
A
1
Lever

2
Correct

contact
area

3
Limiter

4
Pin

5

Pistgn
6
Correct
cont
ct
area

7
Lever

8

Limiter

9
Pin

10
Piston

Fig
EF
45
Stroke
Limiter

DASH

POT

I

Idling
speed
of

engine
and
mix

ture
must

be
well

tuned

up
and

engine

sufficiently
warm

2
Turn
throttle
valve

by
hand
and
read

engine
speed
when
dash

pot
just

toucnes

stopper
lever

3

Adjust
position
of
dash

pot
by

tuming
nut
until

engine
speed
is

in
the

specified

range

California

models
Non

Califomia

models

Automatic

transmission
1

900

to
2

100
1
900
to

2
100

Manual
transmission

1
900

tp
2

100
2
300

to
2

500

FU
model

1

900
to
2

100

EF

t8
1
Lock
nut

2
Dash

pot

E

F730

F
ig
EF
4

Ll
dj

ting
h

P
ot

4

Tighten
lock
nuts

5

Make
sure
that

engine
speed

drops
smoothly
from
2

000

to
1
000

rpm
in

about
three

seconds

ACCELERATING
PUMP

I

Visually
inspect

accelerating

pump
cover

for

any

sign
of
fuel

leaks

2

If
fuel

leaks
are
found

check

gasket
and

replace
if

necessary

3

Turn
throttle

valve

by
hand

make
sure
fuel
is

injected

through

injector
nozzle

Note
To

check
or

fuel

injection

peep
into
nozzle
rom

upper
side

while

directing
flashlight
beam
to

ward

primary
barrel

ANTI
DIESELING

SOLENOID

VALVI

Start
the

engine
and

keep
at

idling

speed
Disconnect
the

lead
w

e
for
the

anti
dieseling

solenoid
at
the

connec

tor

If
the

engine
does

not

stop
when

the
lead

wire
is

disconnected
the

solenoid
is

stuck
Reconnect
the
lead

wire
and

start
the

engine
Then
turn

off
the

ignition
switch

If
the

engine
does
not

stop
when

the

ignition
switch
is
turned
off

this

indicates
that
the

striking
solenoid

valve
is

stuck
or

short

circuited

If
the

harness
i
in

good
condition

replace
the
solenoid
valve
as
a
unit

1

Ignition
switch

2

Amplifier

3

Speed
switch
Note

a

Tightening
torque
is
1
8

to
2
2

kg
m
13
to
16
ft
Ib

b
After

replacement
start

engine
and

check
to
be
sure
that
fuel
is
not

leaking
and
that
anti
dieseling
sole

noid
i

in

good
condition

EFOSOA

Fig
EF47
Checking
Anti
dieaeling

Solenoid

l
SJ
Engine
Fuel

THROTTLE
OPENER

CONTROL
SYSTEM

When

idling
speed
is
too

high
and

does
not

drop
to

idling
speed
the

throttle

opener
control

system
should

be

checked

Manual
transmission
models

I

Check
for

continuity
between
A

and
8
terminals

specified
in
function

check

connector
with

ignition
switch

OFF

If

continuity
does
not
exist

sole

noid

may
be

faulty
Replace
throttle

opener
control
valve

assembly

e

1J
3

o
0

5

4

Solenoid

5
F
nction

check

connector

EF434A

Fig
EF
48
Circuit

Diagram
for
Throttle

Opener
Control
System
MIT

2

Turn
on

ignition
switch
and

check

voltage
across
terminals
A
and

8
l2V

battery
voltage
should

appear

in

this

step

If
not

check
fuse
or

amplifier

3

Keep
ignition
switch
ON

remove

speedometer
cable
from
combination

meter
Then

spin
speedometer
in

com

bination
meter
with

fingers
and
con

firm
that
the

speedometer
pointer

indicates
more
than
16
km

h

10

MPH

temporarily
Voltage
between

A

and
8
terminals
should
be

chang

ed

as
follows
More
than
10

miles
OV

Less
than
10
miles
12V

If

not

amplifier
or

speed
detecting

switch

may
be

faulty
replace
parts

with

new
ones

Automatic
transmission
models

I
Check
for

continuity
between
A

and
8

terminals

specified
in
function

check

connector
with

ignition
switch

OFF

EF
19
If

continuity
does

not
exist
sole

noid

may
be

faulty
Replace
throttle

opener
control
valve

assembly

If
t

r

If

I

Inhibitor
switch

N
p

ON

2
Solenoid

3
Function
check

connector
EF43SA

Fig
EF

49
Circuit

Diagram
for

Throttle

Opener
Control

System
AfT

2
Turn

ignition
switch
ON
check

voltage
across
A

and
8
terminals

Voltage
between
two
terminals

should
be

changed
as
follows

If
not

replace
inhibitor
switch

N
or
p

position
OV

Other
than

N

and
p

position
l2V

THROTTLE
OPENER

OPERATING
PRESSURE

I
Remove
harness
of
solenoid
valve

EF053A

Fig
EF

50

Removing
JWrneu

of

Solenoid
valve

2

Connect
rubber
hose

between

vacuum

gauge
and
intake
manifold

Note
A

quick
response
type
boost

gauge
such

as
Bourdon
s

type
is

recommended
a

mercury
type

manometer
should
not
be

used

3
Warm

up
engine
until
it

reaches

operating

temperature
Then

confirm

that

engine
idling

speed
is

specified

valve

Engine

idling
speed

Manual

transmission

700

rpm
Engine
Fuel

Automatic
transmission

in
0

position

650rpm

Note

On
automatic

transmission

models
never

race

engine
when

gearshift
lever

is
in
0

position

4
Run

engine
under
no

load
In

crease

engine
speed
to
3

000

to
3
500

rpm
then

quickly
close
throttle
valve

S
At
the
time
manifold

vacuum

pressure
increases

abruptly
to

600

rnmHg
23
6

inHg
or
above
and

then

gradually
decreases
to
the
level

set
at

idling

a

Maximum

negative
pressure

b

Operating
pressure

c

Idling
pressure

Nega
ive

pressure

EC502

Time

Fig
EF

52
Characteristic
Curve

of

T
O
C
S

6
Check
that
the
T

O
C
s

operating

pressure
is

within
the

specified
pres

sure

Specified

pressure
0
m

sea
level

end
760

mmHg
30

inHgl
atmOs

pheric
pressure

Non
Califomia

models

520
20

mmHg

20
47
0
79

inHg

California
models

560
20

mmHg

22
05

9
79

inHgl

7

I

If
it
is
lower

than
the

specified

level

turn
the

adjusting
screw
or

nut

in
the

following
direction

until
correct

adjustment
is

made

Adjusting
nut

Clockwise

2
If
it
is

higher
than
the

specified

levei
turn
the

adjusting
screw
or

nut

in
the

following
direction
until
correct

adjustment
is

made

EF
20
Adjusting
nut

Counterclockwise

Note

When

adjusting
T

O
C
S
turn

adjusting
nut
in
or
out
with
lock

spring
in

place
Always
set
lock

spring
properly
to

prevent
changes

in

set

pressure

Vo

1

Adjusting
nut

2
Lock

spring

n

EC802

EF055A

Fig
EF
53

Adjusting
Ope
llting

Pre
3ure

Note
The

operating

pressure
varies
in

proportion
to
altitude

a
When

atmospheric

pressure
is

known

operating
pressure
will
be

found

by
tracing
the

arrow
line

A
When

altitude
is

known

op

erating

pressure
will
be

found

by

tracing
the

arrow
line

B

b

When

checking
T

O

C
S

operating

pressure
note

atmospheric
pressure

and
above
sea

level
in
which

check

is

to
be
made
and
determine
set

pressure
by
the

information
fur

nished

For

example
if
above
sea
level
is

1

000
m
3
280
ft

operating
pres

sure
will
then
be
475

mmHg

18
7

inHg
on
non

California

models
or
495

mmHg
19
5

inHg
on
California
models

In
other
words
T

O
C
S

operates

at
475

mmHg
18
7

inHg
or

490

mmHg
19
3

inHg

8
Race

engine
and

check
for

adjust

ment

9
If

engine
speed
will

not

drop
to

idling
speed
when

checking
throttle

opener
operating

pressure
proceed
as

follows

I
Turn

adjusting
screw
counter

clockwise

so
that
throttle

opener
oper

ating
pressure
is
on

high
vacuum
side
Engine
Fuel

25

mmHg
0

98

inHg
away
from
the

specified
value

2

Turn

adjusting
screw
l
O
of
a
turn

clockwise

so
that
throttle

opener
oper

ating
pressure
drops
by
25

mmHg

0
98

inHg

10
If
throttle

opener
operating

pressure
cannot
be
observed

clearly

even
in

step
9

proceed
as
follows

I
Turn

adjusting
screw
counter

clockwise

so
that
tluottle

opener

oper

ating
pressure
is
on

high
vacuum
side

50

mmHg
1
97

inHg
away
from

mid

point
of
the

specified
range

2
Turn

adjusting
screw
l
of
a
turn

clockwise

Note

The
throttle

opener
operating

pressure
should
be

correctly
set

within
the

specified
range
after
the

above

adju
stments
even
if
the
en

gine
speed
cannot
be
decreased
to

idling

inHg
mmHg

30

750

29

28

24

A

600

700

23
27

560

26
22

550

650

21
25

0

0
20
24

500

600
0

0

19

23

c

o

c

22

ii
18
0

0
450

550
E

c

0

17
2

16
20

400

500

15
B

Non
California
model

350
14

California
model

13

300

5

000
6

000
1ft

0
1
000
2
000
3
001
4
000

0
0
5
1
5
2
km

Altitude

EF056A

Fig
EF
54

Clumges
in

Operating
Pressure
Versus

Changes
in

Atmospheric

Pressure

EF
21
SERVO
DIAPHRAGM

STROKE

I
Connect

engine
tachometer

2
Warm

up
engine
until
it

reaches

operating
temperature

3
Disconnect
rubber
hose
between

servo

diaphragm
and

vacuum
control

valve

Then

connect
rubber

hose
to
in

take
manifold

Servo

diaphragm

Rubber
hose

T

O
C
S

solenoid
valve

T

O
C
S
control
valve

EF250

EF057A

Fig
EF
55

Connecting
Rubber
Hose

to

Intake

Manifold

4
Servo

diaphragm
is

functioning

properly
if

engine
speed
comes
into

the

specified

range

Specified
engine
speed

1
650

to

1
850
rpm

except

Californial

1

900
to
2

100

rpm

for
California

5
If

necessary
adjust
engine
speed

until
it
is
in
the

specified
range
using

servo
diaphragm

adjusting
screw

When

engine

speed
is

lower
than

the

prescribed
range

Turn

adjusting
screw

clockwise

When

engine
speed
is

higher
than

the

prescribed
range

Turn

adjusting
screw

counterclockwise