fuel filter DATSUN 210 1979 Service Manual

Page 9 of 548


Erigine
crankcase

EI
gine
cooling
system

Transmission
case

Final
drive
case

housing

Steering
gear
box

Fuel
tank

Air

conditioning
system

Refrigerant

Compressor
oil

f
tl

It
J

4
i

1

protect
the

catalytic

cop
verter
froitr

contamination
t
n
General
Information

APPROXIMATE
REFILL
CAPACITIES

Without
oil
filter
AI4

Al5

w

Al5

M
T

AfT

MiL

A
T
Liter

US
measure

3
2
3

qt

2
8
3

qt

3

7

llLgt

33
3

qt

5
2
5

qt

5
0
5Y

qt

5
9
6
Y
at

57

6qt

1
3
2
Y

ot

1
2
2

pt

53
5

qt

0
9
1

pt

0
25

pt

50
13
Y
I

0
8
tol

Okg
1

8
to
2
2
1b

0
237

8
0
floz
Withoil

Without
heater

With

heatfr

MaDllal
soeed

5

spee

Automatic
1

1
Includes
2
7

liters
2

US

qt
2

Imp
qt
for

torque
converter

RECOMMENDED
FUEL

Use
an
unleaded
or
low
lead

gaso

line
with
a
minimum
octane

rating
of

91

RON
Research
Octane
Number
For

cars

equipp
d
with
the

Cataly

tic

converter
California
and
FU
mod

els
use

only
unleaded

gasoline
to

RECOMMENDED

Lubricant

GasOline
engine
oil

Gear
oil
Transmission

and

steering

Differential

Au
omatic

TIM
fluid

Multi

purpose
grease

Brake
and
clutch
fluid

Anti
freeze
L
NDED

LUBRICAN

COMMENDED

i

I
VISCOSITY
NUMBER

t1

NGON
0

L
J

I
j
H

I

IlL
I

t

l

I
lc
30
ItM
7

l
t

U

I
ItM
I

L
L
tJ

30

I

I
fu

JIl
inld

do

o

II

L
liOwl

1
I
I
1

10

I
I

I
I
t

I

I

j
r

I

I
J
1

21
l
1
I
71

c

DIUt
I2lItMOl
UGIIII
FI

R

NIl
I
01
a
Specifications
Remarks

APISE

API
GL4
Further
details
refer
to

recommended
SAE

viscosity
chart

API
GL
5

Type
DEXRON

NLGI
No
2
Lithium

soap
base

DOT
US
FMVSS
No
116

Ethylene
glycol
base

GI
5
Imp

meas4re

2

qt

2

qt

3Y

qt

2

it

4

qt

4

q

5Y

qt

5

qt

2Y

pt

2

pt

4

qt

I

pt

pt

II

gal

1
8
to
2
2
lb

83f1
oz

Ji

j

j

Page 15 of 548


DATSUN
210
Model
8310
Series

SECTIONET

ET

ENGINE
TUNE
UP

CONTENTS

EMISSION
CONTROL
DEVICES

BASIC
MECHANICAL
SYSTEM

ADJUSTING
INTAKE
AND
EXHAUST

VALVE
CLEARANCE

CHECKING
AND
ADJUSTING
DRIVE

BELTS

CHANGING
ENGINE
OIL

REPLACING
01
L
FI
L
TER

CHANGING
ENGINE
COOLANT

CHECKING
COOLING
SYSTEM
HOSES

AND

CONNECTIONS

CHECKING
ENGINE
COMPRESSION

IGNITION
AND
FUEL

SYSTEM

CHECKING
BATTERY

CHECKING
AND
ADJUSTING

IGNITION
TIMING

CHECKING
IGNITION
WIRING

CHECKING
AND
REPLACING
SPARK

PLUGS

CHECKING
AND
ADJUSTING
CARBURETOR

IDLE
RPM
AND
MIXTURE
RATIO

CHECKING
CHOKE
MECHANISM

Choke

plate
and

linkage

CHECKING
FUEL
SHUT
OFF
SYSTEM

FU
models
ET
2

ET
3

ET
3

ET
3

ET
3

ET
3

ET
4

ET
4

ET
4

ET
5

ET
5

ET
5

ET
6

ET
6

ET
7

ET
9

ET
9
REPLACING
FUEL
FILTER
ET
10

CHECKING
FUEL
LINES

Hoses

piping
connections
etc
ET
10

REPLACING
AIR
CLEANER

FILTER
ETlO

CHECKING
AUTOMATIC
TEMPERATURE

CONTROL
AIR
CLEANER
ET
10

EMISSION
CONTROL

SYSTEM
ET
11

CHECKING
VACUUM
FITTING
HOSES

AND
CONNECTIONS
ET
11

REPLACING
AIR
PUMP
AIR
CLEANER
FILTER

Except
FU
models
and
Canada
models
E

1122i

REPLACING
AIR
INDUCTION
VALVE
FILTER

FU
models
and
Canada
models

E
tlil1r2
C

REPLACING
PCV
VALVE
AND
FILTER

ETf

CHECKING
VENTI
LATION
HOSES

E1P12

CHECKING
VAPOR
LINES

Eli
J2

CHECKING
FUEL
TANK
VACUUM
RELIEF
I

f
III

VALVE

ET
13

REPLACING
CARBON
CANISTER
W

FILTER
ET
d

SERVICE
DATA
AND

SPECIFICATIONS
ET
14

TROUBLE
DIAGNOSES
AND

CORRECTIONS
ET
16

SPECIAL
SERVICE
TOOL
ET
23

Page 16 of 548


f

EMISSION
CONTROL
DEVICES

En
ine
model
I
AI4
I
A1S

B310
Non
CaliCor

Non
California
models
Califor
nia

Car
model
California
models
E
cept
for
C
nada
Canada
nia
modeb

models
Except

for

Canada

M
T
M
T
A
T

Ti
ansmiuion
M
T
A
T
Except
A
T
FU
M
T
A
T
Station
Wagon

FU
models
models
models

AIR
CLEAN
I
A
T
C
air
cleaner
I
X
I
X
X
I
X
I
X
I
X
I
X
I
X
X

ER
Idle
compensator
Dual
type
X
I
X
X
I
X
I
X
I
X
I
X
I
X
X

Fresh
air
duct
X
I
X
X
I
X
I
X
I
I
I
X
X

ENGINE
I
Early
fuel
evaporative
system
X
I
X
X
xl
X
I
X
I
X
I
X
X

BASE
Exhaust
gas
type

CARBV
I
P
T
C
auto
choke
X
I
X
X
X
I
X
I
X
I
X
I
X
X
m

RETOR
I
l

Thr
ttle
opener
X
X
X
X
I
I
X
I
X
I
X
X
Q

I
Fuel
shut
off
system
I
X
I
I
I
3

m
ll

i
Dash
po
t
X
X
X
X
I
X
I
X
I
X
I
X
X

N
l

IGNITION
I
H
I
C
ignitor
X
X
X
X
I
X
I
X
I
X
I
X
X
c

SYSTEM
Spark
timing
contra
system
T
e
S
X
X
X
I
I
I
I
l

X
X
I
X
ll

Thermal
vacuum
valve
X
X
X
I
X
I
I
I
I
X
X
c

Vacuum
delay
valve
X
I
X
I
I
I
X
I
0

X

A
I
S
I
Air
pump
Air
pump
air
cleaner
check
valve
I
X
X
I
X
I
X
I
I
I
I
x
X

A
B
valve

Combined
air
control
C
A
C
valve
I
X
X
I
I
I
I
I
I
X

Relief
valve
I
I
X
I
X
I
I
I
I
X

Air
induction
valve
Filter
A
B
valve
I
I
I
I
X
I
X
I
X

E
G
R
I
Exhaust
gas
recirculation
E
G
R
valve
I
X
I
X
I
X
I
X
I
X
I
X
I
X
I
X
X

SYSTEM
Thetmalvacuum
valve
I
X
I
X
I
X
I
X
I
X
I
X
I
X
I
X
X

Back
pressure
transducer
B
P
T
valve
I
X
I
X
I
X
I
X
I
X
I
I
I
X
X

CATALYZER
I
CatalytJc
converter
I
X
I
X
I
I
I
X
I
I
I
X

Newly
equipped
unit
on
1979
models
M
T
Manual
transmission

Remarks
X
Available
A
T
Automatic
transmission

Not
available
A
T
C
Aute
matic
tempeJ
ature
control

P
T
C
POlitive
temperature
coefficient

A
I
S
Air
injection
system
or
Air
induction
system

A
B
valve
Anti
backfire
valve

Page 18 of 548


pl
ice
mter
as

an

assembly

2

When

installing
oil
mter

tighten

by
hand

Note
Do
not

overtighten
oil
filter

lest

leakage
shoUld
occur

CHANGING
ENGINE

COOLANT

PERMANENT

ANTI
FREEZE

COOLANT

Note

The

permanent
anti

freeze

coolant
is
an

ethylene
glya
l
base

product

containing
chemical
in

hibitors
to

protect
the

cooling

system
from

rusting
and
corrosion

The
anti

freeze
does
not
cOntain

any
glycerine
or

ethyl
alcohol
It

will
not

evaporate
or
boil
a

ay
and

can
be

ilsed
with
either

high
or
low

temperature
thermostats
It

flows

freely
transfers
heat

efficiently

and
will
not

clog
the

passages
in

the

cooling

system
The
anti
freeze

must
not
be
mixed

with
other

product
This
coolant
can
be
used

throughout
the
seasons
of
the

year

Whenever
coolant
is

changed
the

cooling

system
must
be
flushed
and

refilled
with
a
new
coolant
Check
the

coolant
level

See
instructions

attached
to

the

anti
freeze
container
for

mixing
ratio

of
anti
freeze

to
water

CHECKING
COOLING

SYSTEM
HOSES

AND
CONNECTIONS

Check
hoses
and

fittings
for
loose

connections

or
deterioration
Re

tighten
or

replace
if

necessary

INSPECTION
OF
RADIATOR

CAP

Apply
reference

pressure
0

9

kgj
cm2
13

psi
to

radiator

cap
by

means
of
a

cap
tester
to

see
if
it
is

satisfactory
Replace

cap
assembly
if

necessary
I

j
ngine
Tune

up

ET012

Fig
ET

3

Testing
Radiator

Cap

COOLING
SYSTEM

PRESSURE
TEST

Witli
radiator

cap
removed

apply

reference

pressure
1
6

kgfcm2
23

psi
to
the

cooling
system
by
means

0

no

Fig
ET
4

Water

capacity
M
Tmodelsl

Without
heater

5
2
liten

5
1f
US

qt
4

Imp
qt

With
heeter

5
9
Iiten

6
4
US

qt
5

Y

Imp
qt

Water

capacity
AfT
modelsl

Without
heater

5
0
liters

5

y
US

qt
4

Imp

qt

With
heater

5
7
liten

6
US

qt
5

Imp
ill

CHECKING
ENGINE

COMPRESSION

Note

a
To
check

cylinder

compression
it
is

essential

to
remove
all

spark
plugs

The

purpose
of
this
test
is
to

ET
4
determine
whether
there
is
exces

sive

leakage

past
piston
rings
head

gasket
etc
To
test

engine
should

be
heated
to
the

operating
t
M

ture
and
throttle
valve

opened

b

Cylinder
compre
on
in

Cylinders

should
not
be
less

than
llO
of
the

highest
reading
Different

compres

sion

in
two
ore
more

cYlinder
usual

ly
indicates
an

improperly
seated

valve
or
broken

piston
ring

c
Low

compression
in

cylinders
am

result
from
worn

piston

rings
This

trouble

may
usuaDy
be
accom

panied
by
ex
ssive
fuel

consump

tion

I

Warm

up
engine
sufficiently

2

Disconnect

aU

spark

plugs

3
Disconnect
anti
dieseling

solenoid

valve
connector

4

Properly
attach
a

compression

tester
to

spark

plug
hole
in

cylinder

being
tested

FiI
ET
S
ET529

Testing
Compre
sion

Pr
s8ure

5

Depress
accelenit6r

pedal
to

open

throttle
and
choke

valves

Note
Do
not

pump
pedal

6
Start

engine
as

quickly
as

pos

sible

Compression
pressllre

kg
cm2
ii
at

rpm

Standard
13

5
192

350

Minimum
12
5

1781
350

If

cylinder

compression
in
o
e

or

more
cylinders
is
low

pour
a

small

quantity
of

engine
oil
into

cylinders

through
the

spark

plug
holes
and
retest

compression

I

If

addingoil
helps
the

compres

Page 24 of 548


make

sure
throttle
valve

operates

click

sound
is
heard

or

continuity

turns
to

OFF
when

engine
speed

decrease
to

idling

If

not

adjust
throttle
valve
switch

Fig
ET
19

AdjlUting
Throttle
V
ve

Switch

FU
models

If
throttle

valve
switch

g1f1not
be

adjusted
to

specification

replace
Engine
Tune

up

Note

If
it
is
difrlCUlt
to

judge
open

tion
of
throttle
valve

switch

by

hearing
Click
sound
caused

by

microswitch
check

as
follows

1

DiscollI
ecl

throttle
va1ve

switch

ronnector

and
connect
circuit

tester
to
throttle
va1ve
switch

2

Run

engine
under

no
load

Increase

engine
speed
slowly
and
make
sure

it
is

within
the

specified
range
when

throttle
valve
switch
is
turned

on

Then
decrease

engine
speed
slowly

and
make
sure
it
is

within
the

specified
range
when
throttle
va1ve

switch
is

turned
off

If
not

adjust
throttle
valve
switch

3
Make

sure

continuity
of
throttle

vaIve
switch
turns

to
OFF
in
the

operation
desaihed

in

step
6

Engine
operation
Engine
speed
when

throttle
valve

switch

operates
Throttle

valve
switch

continuity

When

engine
speed

increases
1

150
i200

rpm

1

000
1
200

rpm
When

engine
speed

decreases

REPLACING

FUEL

FILTER

I

Check
for
a

contaminated
filter

and

water

deposit

0

9

ET011

Fig
ET
20
Fuel
Filter

All

engines
use
a

replaceable
car

tridge
type
fuel
filter
as
an

assembly

2

Replace
fuel
filter
in
accordance

with
maintenance

schedule
OFF

ON

ON

OFF

CHECKING

FUEL

LINES

Hoses

piping

connections
etc

Check
fuel
lines
for

loose
connec

tions
cracks

and
deterioration
Re

tighten
loose

connections
and

replace

any
damaged
or

deformed

parts

REPLACING
AIR

CLEANER
FILTER

Viscous

paper
type
air

cleaner
filter

does

not

require
any
cleaning
opera

tion
until

it
is

replaced
periodically

Sushing
or

blasting
operation
will

cause

clogging
and

result
in

enrich

ment
of
carburetor

mixture
and

should
never
be

conducted

Replace
air

cleaner
filter
in

accord

ance
with
maintenance

schedule

ET
10
CHECKING

AUTOMATIC

TEMPERATURE

CONTROl
AiR

CLEANER

I
Check

that
vacuum
hoses

Intake

manifold
to
3

way
connector
3

way

connector
to

temperature
sensor

3

way
connector
to
idle

compensator

temperature
sensor
to
vacuum
motor

are

securely
connected
in

C9rrect

posi

tion

2

Check
each
hose
for

cracks
or

distortion

3
Check
A
T
C

system
for
function

by
proceeding
as
follows

ConfIrm
that

engine
is
cold
before

starting
test

With

engine
stopp
d

distonnect

fresh
air

duct

Place
a

mirror
at

the
end
of
air

c1eaner
inlet

pipe
as

shown
and
check

to

see
if
air

control

valve
is
in

correct

pOsition

2J

v
7

EF210

Fig
ET
21

Inspecting
Valve
Position

Air

control

va
ve
is
in

correct

posi

tion

if
its

cold
air
inlet
is

open
and
hot

air

inlet
is

closed

4

Start

engine
and

keep
idling

Immediately
after

engine
starting

check
air
control

valve
for
correCt

position
as
described
above
In

this

case
correct

position
of
air

control

valve
is

the
reverse
of

step
3
under

hood
air
inlet
is

closed
and
hot
air

inlet

is

open

5

Check
that
air
control

valve

gradually
opens
to
cold
air
inlet

side
as

engine
warms

up
When
environmental

temperature
around

temperature

sensor
is

low

spend
more
time
for

engine

warning
up
operation
of

facili

tate
smooth

operation
of
air

control

valve

If
the

above

test
reveals

any
prob

lem

in
the

operation
of
air

control

valve

carry
out
the

further

inspection

described
in

Section
EF

Page 26 of 548


R
EPIACING
AIR

PUMP
AIR

CLEANER
FILTER

Except
FU
models

and
Canada
models

When

replacing
air
cleaner
filter

remove
ir

cleane

frO
ho

od

legge

and
detach
lower

body
and
filter
as
an

assembly

ET530

Fig
ET
23

Replacing
Air
Cleaner

Filter

REPI
ACINGAIR

INDUCTION
VALVE

FILTER

FU
models

and
Canada
models

Remove

screw

securirtg
valve

to
air

cleaner
Air
induction
valve
fIlter
can

be
taken

out
easily
Replace
fIlter

periodically
in
accordance
with
main

tenance
schedule

2

C

l
11
l

r
r

EC9

Fig
ET

24
R

pklcing
Air
Induction

Value
Filter

REPLACING
P
C
V

VALVEANb
FILTER

I
Check
P

C
V
valve
as
follows

With

engine
running
at
idle
remove

the
ventilator
hose
from
P

C
V

valve

if
the
valve
is

working
a

hissing
noise

will
be
heard
as

air

passes
through
the

valve
and

a

strong
vacuum
should
be

felt

inunediately
when
a

finger
is

placed
over
valve
inlet
Engine
Tune

up

2

Replace
P
C
V
Valve
and
filter
in

accord
with
maintenance

schedul

ET531

Fig
ET
25
Replacing
P
C
V
Value

and
Filter

CHECKING

VENTILATION
HOSES

I
Check
hoses
and
hose
connec

tions
for
leaks

2
Disconnect
all
hoses
and
clean

with

compressed
air

If

any
hose
cannot
be

free
of

obstructions

replace

Confirm

that
flame
arrester
is
locat

ed

correctly
in
hose
between
rocker

cover
and
air
cleaner

ET277

Fig
ET
26

Cleaning
Ventilation
Hose

ET

12
CHECKING
VAPOR

LINES

I
Check
all
hoses
and
fuel
tank

flller

cap

2
Disconnect
vapor
vent
line
con

necting
carbon
canister
to
fuel
tank

3
Connect
3

way
connector
mana

meter
and

cock
or

equivalent
3
w

y

charge
cock
to
end
of
vent
line

ET532

Fig
ET
27
Vent
Line

4

Supply
fresh
air
into

vapor
vent

line

through
cock
little
by
little
until

pressure
become

400

mmH20
is
75

inH20

5
Shut

cock
completely
and
leave
it

unatiended

6
After
2
5
minutes

measure
height

of

liquid
in
manometer

7
Varilllion
in

height
should
remain

with
25

mmHp
0
98

inH20

8
When
filler

cap
does
not
close

completely
height
should

drop
to
zero

ih

a
short
time

9
If

height
does
not

drop
to
zero
in

a
short
time
when
filler

cap
is
re

moved
it
is

cause
of
a

stuffy
hose

Note
In
case
vent
tine
B

stuffy

breathing
in

fuel
tank
is
not

thoroughly
made
thlis

caming
in

sufficient
delivery
of
fuel
to

engine

or

vapor
lock
It
must
tberefore
be

repaired
or

replaced

Page 27 of 548


3

way
connector

ck

Air

Manometer

@

Carbon
canister
Engine
Tune

up

400
mmH20
15
75
in

H20

Check
valve

r
F

uel
filler
cap
with

vacuum
relief
valve

1

Fig
ET
28

Checking
Evaporatiue
Emiuion
Control

System
EC091A

CHECKING
FUEL

TANK
VACUUM

RELIEF
VALVE

Remove
fuel
filler

cap
and
see
it

functions

properly

I

Wipe
clean
valve

housing
and
have

it
in

your
mouth

2

Inhale
air
A

slight
resistance
ac
companied
by
valve

indicates
that

valve
is
in

good
mechanical
condition

Note

also
that

by
further

inhaling
air

the
resistance
should
be

disappeared

with
valve

c
ks

3

If
valve
is

clogged
or
if
no
resist

ance
is
felt

replace
cap
as
an
assem

bled
unit

ET
j3
D

o
0

o
0

o
0

ET500

Fig
ET
29
Fuel
Filler

Cap
with

Vacuum

Relief
Value

REPLACING
CARBON

CANISTER
FILTER

Check
for
a
contaminated
fJlter

Filter
can
be
removed
at
the
bot

tom

of
canister
installed
on
car

body

2

Replace
fJlter
in

accordance
with

maintenance
chedule

EF201

Fig
ET
30

Repfucing
Carbon
Canister

Filter

Page 31 of 548


Engine
Tune

up

Condition
Probable

cause

Low

or
no

current

Ignition
system
out

of

order
Burned
distributor

point

Improper
point

gap

Faulty
condenser

Leak
at
rotor

cap
and
rotor

Faulty
spark
plug

Improper
ignition
timing

Faulty
ignition
coil

Disconnecrion
of

high
tension
cable

Loose
connection

or
disconnection
in

primary
circuit

Lack
offuel

Dirty
fuel

filter

Dirty
or

clogged
fuel

pipe

Fuel

pump
will
not
w0rk

properly

Carburetor
choke
will
not
work

properly

Improper
adjustment
of
float
level

Improper
idling

Dirty
or

clogged
carburetor

Clogged
breather

pipe
of
fuel
tank

Malfunctionin

g
anti

dieseling
solenoid
valve

Malfunctioning
fuel
shut
off
system
FU

models

Incorrect

spark
plug
tightening
or

faulty

gasket

Improper
grade
engine
oil
or
low

viscosity

Incorrect
valve
clearance

Compression
leak
from
valve
seat

Sticky
valve
stem

Weak
or

damaged
valve

springs

Compression
leak
at

cylinder
head

gasket

Sticking
or

damaged
piston
ring

Worn

piston
ring
or

cylinder

Trouble
looting
procedure

Pour
the

engine
oil
from

plug
hole
and
then
measurt

cylinder
compression
Fuel

system
out
of

order

Low

compression

Compression
increases

Compression
does
not

change

ET
17
Corrective
action

Check
for
loose
terminal
or
disconnection
in

primary
circuit

Check
for
burned

points

Repair
or

replace

Adjust

Replace

Clean
or

replace

Clean

adjust
plug

gap
or

replace

Adjust

Replace

Replace

Repair
or

replace

Supply

Replace

Clean

Repair
or

replace

Check
and

adjust

Correct

Adjust

Disassemble
and
clean

Repair
and
clean

Check
for
loose

terminal
or
wire

harness

Check
fuel
shut
off

system
Adjust
or
re

place
if

necessary

Tighten
to

normal

torque
or

replace

gasket

Replace
with

proper
grade
oil

Adjust

Remove

cylinder
head
and

lap
valves

Correct
or

replace
valve
and
valve

guide

Replace
valve

springs

Replace
gasket

Replace
piston
rings

Overhaul

engine

Malfunctiong
cylinder
or
piston
ring

Compression
leaks
from
valve

cylinder
head

or
head

gasket

Page 32 of 548


Condition

IMPROPER
ENGINE

IDLING

Fuelsystam
out
of

order

Low

1
ion
Engine
Tune

up

Probable
cause

Clogged
or

damaged
carburetor

jets

Incorrect
idle

adjustment

Clogged
air
cleaner
filter

Damaged
manifold

gaskets
or
carburetor

insulator

bnproper
float
level

adjustment

LoOse
air
hoses

or
air
fuel
mixture

hoses
of

carburetor

Malfunctioning
carburetor
choke

Malfunctioning
anti

backfire
valve

Malfunctioning
automatic

temperature
con

trol
air
cleaner

Inoperative
idle

compensator

Carbon
canister

purge
line
hose

damaged
or

disconnected

Stick
E
F
E
v

ve
shaft

Othen
Incorrect
valve
clearance

Extremely
low
revolution

Malfunction
of

the

ignition
system
spark

plug
high
tension
cable

ignition
coil
etc

incorrect
basic

ignition
timing

Malfunction
of

chol
e

valve
or

linkage

Malfunction
of

vacuum
motor

sensor
or

hoses
of

air
cleaner

Incorrect
idle

adjustment

Cloged
air
cleaner

fIIter

Malfunction

of
idle

compensator
of

air

cleaner

Malfunction
of
E
G
R

control
valve

Loose
manifold
and

cylinder
head
bolts

Higli

engine
idle

opem
Dragged
accelerator

linkage

Incorrect
idle

adjustment

Malfunction
of

T
O

C
s

system
or
tluottle

opener
Except
FU
models

Malfunction
of

speed
switch
and
harness

Except
FU
models

ET

18
Corrective
action

Clean
or

replace

Adjust

Replace
element

Replace
gasket
or
insulator

Adjust

Check
for
loose
connections

Check

lUId
adjust

Check
for
loose
connection

of
vacuum
hose

Check
A
I

C
air

cleaner

Check
for
connection

of
idle

compensator

hose
or

replace
idle

compensator

Connect
or

replace

Repair

Previously
mentioned

Adjust

Adjust

Replace

Adjust

Adjust

Check
for
loose
hoses

Replace
system
com

ponentsif
necessary

Adj
lSt
idle

speed

Replace
air

cleaner
filter

Replace

Clean
or

replace

Retighten
bolts

Check
ahd
correct
accelerator

linkage

Adjust
idle

speed

Check
for
loose
vacuum
hose
and
harness

connections

Adjust
replace
if
necessary

Check
for
loose
connections

Repair
or

replace
if

necessary

Page 33 of 548


Condition

ENGINE
POWER
NOT

UP

TO
NORMAL

Low

compmsion

Ignition
system
out
of

order

Fuel

system
out
of

order

Air
intake

system
out

of

order

Emission
control

Overheating

J

f
H
r

Overcooling
Engine
liune
up

Probable
cause

Malfunction
of
throttle
valve
switch
and

linkage
FU

models

Incorrect

ignition
timing

Damaged

spark
plugs

Wom
distributor

points

Malfunction
of

T
C
S

cMalfunction
of
S
D
V

Milfunction
of
choke

system

Clogged
fuel

pipe
or

floating
valve

Dirty
or

clogged
fuel
filter

Fuel

pump
will
not
work

properly

Clogged
carb

retor

jets

Clogged
air
cleaner

Air

aling
from
manifold

g
sket
r

carburetor

gasket

Malfunction
of
E

G
R
valve

Stick
E

F
E
valve
shaft

Insufficient
coolant

Loose
fan
bel

Wom
or
oiled
fan
belt

Inoperative
therinostat

Wom
ater

pu
p

Clogged
or
leaky
radiator

Wom
radiator
filler

ca

Air
in

cooling
ystein

Improper
engine
oil

grade

Incorrect

ignition
timing

Clogged
carburetor

lean
miiture

Inoperative
thermostat

1

ET
19
Corrective
action

Check
throttle
valve
switch
and

linkage

Adjusi
i
r

replace
if

necessary

Previously
m
entioned

Adjust

Clean

adjust
or

replace
plugs

Dress
or

replace
points
Also
check

condenser

Check
and

correct

Check
and

replace

Adjust

Clean

Replace

Repair
or

replace

t
J
Disassemble
and
clean

Replace
element

Replace

gasket

Check
and

replace

Repair

Replenish

Adjust
fan
belt

Replace

Replace

Repl
ce

Flush

repair
or

replace

ReplaCe

Retightin
e
ch

part
of

cooling
system

Replace
with

proper
grade
oil

Adjust

Overhaui
carburetor

Replace

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