DATSUN B110 1973 Service Repair Manual

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DATSUN

1200

MODEL

8110
SERIES

I
NISSAN
I

NISSAN
MOTOR
CO
LTD

TOKYO
JAPAN
SECTION
EL

ENGINE

LUBRICATION

SYSTEM

LUBRICATION
SYSTEM

TROUBLE
DIAGNOSES
AND

CORRECTIONS
Ell

El
4

ENGINE
lUBRICATION
SYSTEM

LUBRICATION
SYSTEM

CONTENTS

DESCRIPTION

LUBRICATION
CIRCUIT

OIL
PUMP

Description

Removal
EL
1

EL
2

EL
2

EL
2

EL
2
Disassembly

I

nspection
and
repair

OIL
PRESSURE
REGULATOR
VALVE

OIL
FILTER
EL
2

EL
3

EL
3

EL
3

Fig
EL
l
Lubrication
circuit

DESCRIPTION

The

lubricating
system
is
of
a

pressure
feed

type
and

consists
of

highly
efficient

components
suited
for

high
speed
running
and

output

EL
1

LUBRICATION
CIRCUIT

Oil
drawn

from
the
oil

pan
through
the
inlet

screen
and

tube

to
the
inlet
side
of
the
oil

pump
is
delivered

by
th

oil

pump
through
the
outlet

portion
of
the
oil

pump
and

the
oil

gallery
to
the
inlet

side
of
the
full
flow
oil

filter

and
to
the

main
oil

gallery

The
main
oil

gallery

supplies
oil
to
the

crankshaft
main

bearings
and

drilled

passages
in
the
crankshaft
and

thus

oil
is

fed

directly
from
the

main

bearings
to
the

connecting
rod

bearings

Oil

injected
from

jet
holes

on

connecting
rods

lubri

cates
the

cylinder
walls
and

pistion
pins

The
oil

distributed
from
the
main

gallery
enters
the

chain

teosioner
and
the

pad
is
held

against
the

chain

by

oil

pressure
and

spring
The
oil

also
lubricates
the

timing

chain

through
the

jet
hole

located

near
the
chain

Furthermore

lubricant
is

supplied
to
each
camshaft

bearing
through
each
crankshaft
main

bearing
and

finally

to
the
011

gallery
in
the
rocker

shaft

through
the
center

camshaft

bearing

The
rocker

arm
and
valve

are
lubricated

by
the
oil

through
the
oil

gallery
in
the

rockershaft

To
this

oil

gallery
lubricant

is

supplied
through
the

center

camshaft

bearing
as
shown

in

Figure
EL
I

OIL
PUMP

Description

The
oil

pump
assembly
is
installed
on
the
bottom
of

the

cylinder
block
and
driven

by
the
distributor

drive

shaft

assembly
The
oil

pump
is
of

a
rotor

type
The
oil

pressure
is

regulated
by
the

regulator
valve
camshaft

Removal

Engine
in
vehicle

Drain

engine
oil

2
Remove
the
frunt

stabilizer

3
Remove
the

splash
shield

board

4
Detach
the
oil

pump
body
together
with
drive

gear

spindle
ENGINE

Fig
EL
2
Removal

of
oil

pump

Disassembly

Prior
to

disassembling
check
to

determine
that
the

pump
is

defective

Take

out
a
total
of
2
bolts

securing
the

pump
cover

to
the

pump
body
The

outer
and
inner

rotors
and
drive

shaft
can

then
be

disassembled

2

Applying
a
suitable
wrench
or

spanner
loosen
off
the

regulator
valve

Note
a
When

placing
the
valve
in
a
vise
use
extreme

care
not
to
distort
the

pump
body
and
cover
in
the

jaws

b
Do

not

pull
out
the
drive
shaft

pin

securing
the

driven
shaft
and
inner
rotor
The
shaft
is

press

fitted
to
the
rotor
with
the

pin
calked

n

Trochoid

Fig
EL
Oil

pump

EL
2

ENGINE
LUBRICATION
SYSTEM

Inspection
and

repair

Clean
the
disassembled

parts
with

cleaning
solvent
and

inspect
for
defects

Inspect
the
drive
rotor
shaft
for

excessive
wear
and

scores
and
check

the
following
clearances

Side

clearance
between

Quter
and

inner
rotors
0
12
mm
0

0047
in
or
below

Tip
clearance
0
04
to
0
I2mm

0
0016

to
0
0047
in

Clearance
between
outer

rotor
and

body

0
15
to
0

21
rom
0
0059
to
0
0083
in

Adjusting
regulator

Insert
valve
in
the

body
and
measure
the
distance
A

from
the
valve
end
to
the

spring
contacting
face
inside
the

plug
See

Figure
EL
4

2
The
distance
from
the

spring
contacting
face
inside

the
valve
to
the
valve
end
amounts
to
18
mm

0
7086
in

3
On

inspecting
the
above

dimensions
determine
the

thickness
of

adjusting
shim

Shim
thickness
A
18

mm
0

7086
in

spring

length
at

compression
load
3
67

kg
8
091bs

Assembly

Assembling
the
oil

pump
is
the

reverse
order
of

disassembly

Note
3

Be
sure
no
traces
of

grinding
chips
lint
or
dirt

remain

b
Be

sure
gasket
is
not
turned

up
and
discon

tinued

OIL

PRESSURE

REGULATOR

VALVE

The
oil

pressure
regulator
valve
is
not

adjustable
At

the

released

position
the

valve

permits
oil

passing
through

a

passage
on
the

pump
cover
to
the
inlet

side
of
the

pump

Measure
the

regulator
valve

spring
dimension

to
ensure

that
the

spring
is

provided
with
the
correct
tension
e

Q

@

I

I
Adjusting
shim

2

Valve

spring

13
I
RegulatoT
valve

Fig
EL
4

RegulatoT
valve

Tightening
torque

Oil

pump
cover

bolts

kg
m
ft
lb
2
0
1
45

Oil

pump
mounting

bolts
kg
m

ft
lb
13
to

1
5

9
4to
II

Cap
nut

regulator

valve

kg
m
ft

lb
4
0
to
5
0

29
to
36

Specifications

Oil

pressure
at

idling

kgfcm2
Ibfsq
in
0
9
to
1
2

13
to
17

Regulator
valve

spirng

Free

length
mm
in

Pressured

length
mm
in
4349
l71

30
3
I
19

Regulator
valve

opening

pressure
kgfcm2
lbfsq
in
3
8
to
4
2

54
to
60

OIL

FILTER

The

oil
filter
is
of
a

cartridge
type
The
oil
filter
is

installed

or
removed

using
special
tool

The
filter
element
and
the
filter

body
are
caulked

together
I
t

must
be

replaced
with
a

new
one
as
an

assembly

When

installing
the

oil
filter
fasten
it
to
the
oil

pump

EL
3

ENGINE

Note
Do
not
oyerlasten
the
filter
or
oil

leakage
may

occur

The

oil
filter
can
be

removed

easily

using
special
tool

STl9320000
It

may
also
be
removed

easily

using
wire

type
filter
remover

l

t

1

h

T

Fig
EL
5

Oil

filteT

TROUBLE
DIAGNOSES
AND
CORRECTIONS

Condition
Probable
cause

Corrective
action

Oil

leakage

Damaged
or

cracked

body
cover

Replace

Oil

leakage
from

gasket

Replace

Oil

leakage
from

regulator
valve

Tighten
or

replace

Oil

leakage
from
blind

plug
Replace

Decreased
oil
Leak
of
oil
in

engine
oil

pan
Correct

pressure

Damaged
or
worn

pump
rotors

Replace

Defective

regulator

Adjust
or

replace

Used
of

poor
quality
engine
oil

Replace

Noise

Excessive
backlash
in

pump
gears

Replace

EL
4

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SECTION
CO

DATSUN
1200

MODEL
8110
SERIES
COOLING

SYSTEM

LNISSAN
I

NI55AN
MOTOR
CO
LTD

TOKYO
JAPAN
COOLING
SYSTEM
co
1

COOLING
SYSTEM

COOLING
SYSTEM

CONTENTS

DESCRIPTION

WATER
PUMP

Removal

THERMOSTAT

Removal

Inspection
CO
1

CO
2

CO
2

CO
2

CO
2

CO
2

DESCRIPTION

The

cooling
system
is

of
a

closed

pressure
type
with

high
cooling
capability
Cooling
water

flowing
through

resistance
free
water

passages
in
the

cylinder
head
and

cylinder
block
is

maintained
at

adequate

temperature
Installation

RADIATOR

Removal

Inspection

SPECIFICATIONS
CO
3

CO
3

CO
3

CO
3

CO
4

range
at
aU
times

by
means

of
an

ample
capacity
water

pump
of
a

corrugated
fm

type
radiator
with

high
cooling

efficiency
and
of
a

pellet
type
thermostat

I

I

I
0

Jrl
oA

Fig
COol

Cooling
system

CO
I

ENGINE

WATER
PUMP

The
water

pump
is
a

centrifugal
type
water

pump
with

an
aluminum
die
cast

pump
body
The
volute
chamber
is

built
into
the
front

cover
assembly
and

a

high
pressure

sealing
mechanism
is

adopted
to

prevent
the
water
leakage

and
noise

completely

Note
The
water

pump
must
not
be
disassembled
since

the

bearings
are

shrinkage
fitted
to
their
bores
If

any
part
of
water

pump
is
found
defective

replace

pump
assembly

o

C0026

Fig
CO
2
Water

pump
and

front
cover

Removal

Fig
CO
3
Water

pump
removal
Drain

cooling
water

completely

2
Take

the
fan
belt
off
the

pulley

3
Remove
fan
and

pulley

4
Remove
the
water

pump

THERMOSTAT

A

pellet
type
thermostat
is

used
in
the
wa

ter
outlet

passage
to

control
the
flow
of
coolant

providing
fast

engine
warm

up
and

regulating
coolant

temperature
A

wax

pellet
in
the

thermostat

expands
when

heated
and

contracts
when

cooled
The

pellet
is
connected

through
a

piston
to
a
valve

and
when
the

peUet
is
heated

pressure
is

exerted

against
a
rubber

diaphragm
and
the
valve

opens

As
the

pellet
is

cooled
the
contraction

allows
the

spring

to
close
the
valve

Removal

Drain

cooling
water

2
Remove

radiator
hose

3
Remove
water
outlet
elbow

Then
take

out
the

thermostat

11
I
Thermostat

12
Water

outlet

Fig
CO
4
Thermostat
removal

Inspection

To
test
the
thermostat
for

proper
operating
tern

perature
submerge
the
unit
in
a
container
of
water
Heat

the
water
and
observe

the
temperature

CO
2

COOLING
SYSTEM

Measure

temperature
when
the
thermostat

valve

just

starts

rising

U
S
A
Canada
Other

countries

Valve

opening
80
5
to
83
5

86
5
to
89
5
75
to

78

temperature
l77
to

l87
to
167

to

OCeF
183
193
173

Valve
lift
8
95
8
100
8
90

mm

C

0
31
203
0
31

212
0
31

194

in

F

C0011

Fig
CQ
5

Thermostat

inspection

If
thermostat
does
not

operate
at
the
above

specified

temperatures
it

must
be

replaced

Installation

I
When

installing
the
thermostat

apply
adhesive

Three
Bond
to
both
sides
of
the

packing
for

prevention
of
water

leakage

2

Install
the
thermostat
in
reverse

sequence
of
re

moval
RADIATOR

The
radiator
is
of

a
down
flow

type
with
an

expansion

tank

located
on
the

top
of

tube
section

Pressure
is

applied
to
the

system
and
the
relief

valve

incorporated
in
the

radiator
filler

cap
controls

the

pressure
at

approximately
0
9

kg
cm2

l3
Ib

sq
in

Fig
CO

6
Radiator
removal

Removal

I
Drain

cooling
water

2

Disconnect
radiator

upper
hose

lower
hose
and

hose
to
the
reservoir

tank

3

Detach
the
radiator

assembly
by
removing
six

fixing

bolts

Inspection

Check
for
water

leakage
and

cracks

using
a

cap
tester

If

such
defects

are
detected

repair
or

replace
the

radiator

assembly

CO
3

ENGINE

SPECIFICATIONS

Dimensions
of
radiator

core

Height
x
Width
x
Thickness
mm
in
330
x

344
x
32

13
0
x

13
5
x
1
26

Type
Corrugate
fin

type

Radiator
fin

spacing
mm
in
2

5
0
098

Radiator

capacity
K
cal
hoC
335

Water

capacity
with
heater
kg
em
lb

sq
in

t
US

qt
Imp
qt
0
9IO
l
13II4

4

9
5

I
4

X
Cap
working

pressure

SERVICE
JOURNAL
OR
BULLETIN
REFERENCE

DATE
JOURNAL

or

BULLETIN
No
PAGE
No
SUBJECT

CQ

4