DODGE RAM 1999 Service Repair Manual

Fig. 18: Vacuum Hose Diagram (Ram Pickup - 5.9L - Medium-Duty Calif.)\
Courtesy of Chrysler Corp.
Fig. 19: Vacuum Hose Diagram (Ram Pickup - 8.0L - Medium-Duty)
Courtesy of Chrysler Corp.

Fig. 20: Vacuum Hose Diagram (Ram Van & Ram Wagon - 3.9L - Calif.)
Courtesy of Chrysler Corp.
Fig. 21: Vacuum Hose Diagram (Ram Van & Ram Wagon - 3.9L - Except
Calif.)
Courtesy of Chrysler Corp.

Fig. 22: Vacuum Hose Diagram (Ram Van & Ram Wagon - 5.2L - Calif.)
Courtesy of Chrysler Corp.
Fig. 23: Vacuum Hose Diagram (Ram Van & Ram Wagon - 5.2L - Except
Calif.)
Courtesy of Chrysler Corp.

Fig. 24: Vacuum Hose Diagram (Ram Van & Ram Wagon - 5.2L - CNG)
Courtesy of Chrysler Corp.
Fig. 25: Vacuum Hose Diagram (Ram Van & Ram Wagon - 5.9L - Calif.)
Courtesy of Chrysler Corp.

Fig. 26: Vacuum Hose Diagram (Ram Van & Ram Wagon - 5.9L - Except
Calif.)
Courtesy of Chrysler Corp.

VEH IC LE C O M MUNIC ATIO N

1999 D odge P ic ku p R 1500
1999 ACCESSORIES & EQUIPMENT
CHRY - Vehicle Communications
Ram Pickup
IDENTIFYING VEHICLE COMMUNICATION PROBLEMS
Connect scan tool to Data Link Connector (DLC) to retrieve
messages. If scan tool message is blank, disconnect scan tool. Ensure
ground circuit has continuity at DLC terminal No. 4. Ensure 12 volts
exists at DLC terminal No. 16. Check power to DLC terminal No. 16 from
Power Distribution Center (PDC) fuse No. 12. Try another scan tool
and/or cable. If scan tool DTC or fault message is present, see
following bus fault messages list and proceed to appropriate DTC or
fault message:
* BUS (+) & BUS (-) OPEN
* BUS (+) OPEN
* BUS (-) OPEN
* BUS (+) & BUS (-) SHORTED TOGETHER
* BUS BIAS LEVEL TOO HIGH
* BUS BIAS LEVEL TOO LOW
* NO BUS BIAS
* NO RESPONSE AIR BAG CONTROL MODULE
* NO RESPONSE CENTRAL TIMER MODULE
* NO RESPONSE INSTRUMENT CLUSTER
* NO RESPONSE POWERTRAIN CONTROL MODULE
* NO RESPONSE COMPASS/MINI-TRIP SYSTEM
* NO RESPONSE RADIO
* NO TERMINATION
* NOT RECEIVING BUS MESSAGES CORRECTLY
* BUS SHORT TO 5 VOLTS
* BUS SHORT TO BATTERY
* BUS SHORT TO GROUND
BUS (+) & BUS (-) OPEN, (BUS (+) OPEN OR BUS (-) OPEN)
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Disconnect scan tool. Ensure ignition is on. Using an
external voltmeter, measure voltage between ground and DLC terminal
No. 3 (Violet/Brown wire). If voltage is not 1.8-2.3 volts, go to step\
3). If voltage is 1.8-2.3 volts, go to next step.
2) Measure voltage between ground and DLC terminal No. 11
(White/Black wire). If voltage is not 1.8-2.3 volts, go to next step.
If voltage is 1.8-2.3 volts, replace scan tool cable or scan tool.
3) Connect jumper wire between ground and DLC connector
terminal No. 11 (White/Black wire). Turn ignition off. Remove
instrument cluster. Using external ohmmeter, measure resistance
between ground and instrument cluster connector C1 terminal No. 9
(White/Black wire). If resistance is less than 5 ohms, go to next
step. If resistance is 5 ohms or more, repair open White/Black wire.
4) Disconnect jumper wire. Connect jumper wire between ground
and DLC connector terminal No. 3 (White/Black wire). Measure

resistance between ground and instrument cluster connector C1 terminal
No. 10 (Violet/Brown wire). If resistance is less than 5 ohms, replace\
instrument cluster. If resistance is 5 ohms or more, repair open
Violet/Brown wire.
BUS (+) & BUS (-) SHORTED TOGETHER
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Turn ignition off. Disconnect Powertrain Control Module
(PCM). PCM is mounted in right side of firewall. Turn ignition on. If
scan tool does not display BUS (+) & BUS (-) SHORTED TOGETHER, repla\
ce
PCM. If scan tool displays BUS (+) & BUS (-) SHORTED TOGETHER, go to\
next step.
2) Turn ignition off. Disconnect anti-lock brake controller
module. Controller is mounted to top of ABS hydraulic unit. Turn
ignition on. If scan tool does not display BUS (+) & BUS (-) SHORTED\
TOGETHER, replace anti-lock brake controller module. If scan tool
displays BUS (+) & BUS (-) SHORTED TOGETHER, go to next step.
3) Turn ignition off. Disconnect instrument cluster. Turn
ignition on. If scan tool does not display BUS (+) & BUS (-) SHORTED\
TOGETHER, replace instrument cluster circuit board. If scan tool
displays BUS (+) & BUS (-) SHORTED TOGETHER, go to next step.
4) Turn ignition off. Disconnect compass mini-trip computer.
Turn ignition on. If scan tool does not display BUS (+) & BUS (-)
SHORTED TOGETHER, replace compass mini-trip computer. If scan tool
displays BUS (+) & BUS (-) SHORTED TOGETHER, go to next step.
5) Turn ignition off. Disconnect radio connector. Turn
ignition on. If scan tool does not display BUS (+) & BUS (-) SHORTED\
TOGETHER, replace radio. If scan tool displays BUS (+) & BUS (-)
SHORTED TOGETHER, go to next step.
6) Turn ignition off and wait 2 minutes. Disconnect Air Bag
Control Module (ACM). ACM is located under center of instrument panel.\
Turn ignition on. If scan tool does not display BUS (+) & BUS (-)
SHORTED TOGETHER, replace ACM. If scan tool displays BUS (+) & BUS (-\
)
SHORTED TOGETHER, go to next step.
7) Turn ignition off. Disconnect Central Timer Module (CTM).\
CTM is located under left side of instrument panel. Turn ignition on.
If scan tool does not display BUS (+) & BUS (-) SHORTED TOGETHER,
replace CTM. If scan tool displays BUS (+) & BUS (-) SHORTED TOGETHE\
R,
go to next step.
8) Disconnect scan tool from DLC. Using external ohmmeter,
measure resistance between terminals No. 3 (Violet/Brown wire) and No.\
11 (White/Black wire) on DLC connector. If resistance is less than 5
ohms, repair short between Violet/Brown wire and White/Dark Green
wire. If resistance is 5 ohms or more, replace scan tool cable or scan
tool as necessary.
BUS BIAS LEVEL TOO LOW (BUS BIAS LEVEL TOO HIGH)
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Disconnect scan tool. Using an external voltmeter, measure

voltage between ground and DLC connector terminal No. 3 (Violet/Brown
wire). If voltage is not 1.8-2.8 volts, go to step 9). If voltage is
1.8-2.8 volts, go to next step.
2) Measure voltage between ground and DLC connector terminal
No. 11 (White/Black wire). If voltage is not 1.8-2.8 volts, go to next\
step. If voltage is 1.8-2.8 volts, replace scan tool cable or scan
tool.
3) Turn ignition off. Disconnect instrument cluster. Ensure
interior lights are off. Using external ohmmeter, measure resistance
between ground and instrument cluster connector C1 terminal No. 10
(Violet/Brown wire). If resistance is less than 1000 ohms, repair
Violet/Brown wire for short to ground. If resistance is 1000 ohms or
more, go to next step.
4) Measure resistance between ground and instrument cluster
connector C1 terminal No. 9 (White/Black wire). If resistance is less
than 1000 ohms, repair White/Black wire for short to ground. If
resistance is 1000 ohms or more, go to next step.
5) Connect jumper wire between ground and DLC connector
terminal No. 3 (White/Black wire). Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, repair open Violet/Brown wire.
6) Disconnect jumper wire. Connect jumper wire between ground
and DLC connector terminal No. 11 (White/Black wire). Measure
resistance between ground and instrument cluster connector C1 terminal
No. 9 (White/Black wire). If resistance is less than 5 ohms, go to
next step. If resistance is 5 ohms or more, repair open White/Black
wire.
7) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 4 (Black/Light Green
wire). If resistance is 5 ohms or less, repair open Black/Light Green
wire. If resistance is more than 5 ohms, go to next step.
8) Measure resistance between ground and instrument cluster
connector C1 terminal No. 5 (Black wire). If resistance is 5 ohms or
less, repair open Black wire. If resistance is more than 5 ohms,
replace instrument cluster.
9) Turn ignition off. Disconnect instrument cluster. Ensure
interior lights are off. Measure resistance between ground and
instrument cluster connector C1 terminal No. 4 (Black/Light Green
wire). If resistance is 5 ohms or less, repair open Black/Light Green
wire. If resistance is more than 5 ohms, go to next step.
10) Measure resistance between ground and instrument cluster
connector C1 terminal No. 5 (Black wire). If resistance is 5 ohms or
less, repair open Black wire. If resistance is more than 5 ohms,
replace instrument cluster.
11) Connect jumper wire between ground and DLC connector
terminal No. 11 (White/Black wire). Measure resistance between ground
and instrument cluster connector C1 terminal No. 9 (White/Black wire).\
If resistance is less than 5 ohms, go to next step. If resistance is 5
ohms or more, repair open White/Black wire.
12) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 9 (White/Black wire).\
If resistance is less than 1000 ohms, repair White/Black wire for
short to ground. If resistance is 1000 ohms or more, go to next step.
13) Connect jumper wire between ground and DLC connector
terminal No. 3 (White/Black wire). Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, repair open Violet/Brown wire.
14) Using external ohmmeter, measure resistance between
ground and instrument cluster connector C1 terminal No. 10
(Violet/Brown wire). If resistance is less than 1000 ohms, repair
Violet/Brown wire for short to ground. If resistance is 1000 ohms or

more, replace instrument cluster.
NO BUS BIAS
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Disconnect scan tool. Turn ignition on. Using an external
voltmeter, measure voltage between ground and DLC terminal No. 3
(Violet/Brown wire). If voltage is not 1.8-2.3 volts, go to step 3).
If voltage is 1.8-2.3 volts, go to next step.
2) Measure voltage between ground and DLC terminal No. 11
(White/Black wire). If voltage is not 1.8-2.3 volts, go to next step.
If voltage is 1.8-2.3 volts, replace scan tool cable or scan tool.
3) Connect jumper wire between ground and DLC connector
terminal No. 11 (White/Black wire). Turn ignition off. Remove
instrument cluster. Using external ohmmeter, measure resistance
between ground and instrument cluster connector C1 terminal No. 9
(White/Black wire). If resistance is less than 5 ohms, go to next
step. If resistance is 5 ohms or more, repair open White/Black wire.
4) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 9 (White/Black wire).\
If resistance is less than 1000 ohms, repair White/Black wire for
short to ground. If resistance is 1000 ohms or more, go to next step.
5) Connect jumper wire between ground and DLC connector
terminal No. 3 (White/Black wire). Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, repair open Violet/Brown wire.
6) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 1000 ohms, repair Violet/Brown wire
for short to ground. If resistance is 1000 ohms or more, go to next
step.
7) Turn ignition on. Using external voltmeter, measure
voltage between ground and instrument cluster connector C1 terminal
No. 2 (Dark Blue/White wire). If voltage is 9.5 volts or less, repair
open Dark Blue/White wire. If voltage is more than 9.5 volts, go to
next step.
8) Turn ignition off. Using external ohmmeter, measure
resistance between ground and instrument cluster connector C1 terminal
No. 4 (Black/Light Green wire). If resistance is 5 ohms or less, go to\
next step. If resistance is more than 5 ohms, repair open Black/Light
Green wire.
9) Measure resistance between ground and instrument cluster
connector C1 terminal No. 5 (Black/Orange wire). If resistance is 5
ohms or less, replace instrument cluster. If resistance is more than 5
ohms, repair open Black/Orange wire.
NO RESPONSE AIR BAG CONTROL MODULE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Remove and inspect fuse No. 19 from junction block.

Junction block is on left side of instrument panel. If fuse is open,
go to next step. If fuse is okay, go to step 6).
2) Using external voltmeter, measure voltage between ground
and voltage input side of fuse No. 19 socket. If voltage is 10 volts
or less, repair open ignition switch output circuit (Dark Blue wire
between ignition switch and junction block). If voltage is more than
10 volts, go to next step.
3) Turn ignition off and wait 2 minutes. Using external
ohmmeter, measure resistance between ground and fused ignition switch
output run/start terminal (Light Green/Yellow wire) on fuse No. 19
socket. If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, go to step 5).
4) Disconnect Air Bag Control Module (ACM) connector. ACM is\
located under center of instrument panel. Turn ignition on. Measure
resistance between ground and fused ignition switch output run/start
terminal (Light Green/Yellow wire) on fuse No. 19 socket. If
resistance is less than 5 ohms, repair Light Green/Yellow wire for
short to ground. Replace fuse No. 19. If resistance is 5 ohms or more,
replace air bag control module and fuse No. 19.
5) Turn ignition off and wait 2 minutes. Disconnect Air Bag
Control Module (ACM) connector. ACM is located under center of
instrument panel. Using external ohmmeter, measure resistance of Light
Green/Yellow wire between ACM connector terminal No. 14 and fused
ignition switch output run/start terminal on fuse No. 19 socket. If
resistance is less than 5 ohms, connect ACM connector. Turn ignition
on. Replace fuse No. 19 in junction block. Go to appropriate AIR BAG
SERVICE & REPAIR, DOMESTIC CARS, LIGHT TRUCKS & VANS for further
testing. If resistance is 5 ohms or more, repair open Light
Green/Yellow wire. Replace fuse No. 19.
6) Using external voltmeter, measure voltage between ground
and voltage input side of fuse No. 19 socket. If voltage is 10 volts
or less, repair open ignition switch output circuit (Dark Blue wire
between ignition switch and junction block). If voltage is more than
10 volts, go to next step.
7) Turn ignition off and wait 2 minutes. Install fuse No. 19.
Disconnect Air Bag Control Module (ACM) connector. ACM is located
under center of instrument panel. Turn ignition on. Using external
voltmeter, measure voltage between ground and ACM connector terminal
No. 14 (Light Green/Yellow wire). If voltage is 10 volts or less,
repair open Light Green/Yellow wire. If voltage is more than 10 volts,
go to next step.
8) Turn ignition off. Using external ohmmeter, measure
resistance between ground and ACM connector terminal No. 4
(Black/Pink). If resistance is 5 ohms or more, repair open Black/Pink
wire. If resistance is less than 5 ohms, go to next step.
9) Turn ignition on. Using external voltmeter, measure
voltage between ground and ACM connector terminal No. 21 (Violet/Brown
wire). If voltage is not 1.8-2.6 volts, repair open Violet/Brown wire.
If voltage is 1.8-2.6 volts, go to next step.
10) Turn ignition off. Using external ohmmeter, measure
resistance between ground and ACM connector terminal No. 4 (Black/Pink
wire). If resistance is 5 ohms or more, repair open Black/Pink wire.
If resistance is less than 5 ohms, go to next step.
11) Using external voltmeter, measure voltage between ground
and ACM connector terminal No. 22 (White/Black wire). If voltage is
not 1.8- 2.6 volts, repair open White/Black wire. If voltage is 1.8-2.
6 volts, replace ACM.
NO RESPONSE CENTRAL TIMER MODULE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.